Chapter 853: Installed overnight

The content of Duan Yun's speech this time is mainly to draw a big pie, and he also knows that these people think they care about the issue of income, so Duan Yun swears that the bonuses of his machine shop employees will definitely be higher than the average level of his peers, and for those employees who have made great contributions, there will be huge bonuses to encourage.

When Duan Yun said this, the applause continued, some workers who questioned Duan Yun's age and may not have management experience were relieved at this moment, at least from now on, this kid is definitely not a "fledgling", he is a bit bossy.

Immediately afterwards, Duan Yun, accompanied by Li Guosheng and the army of apprentices, entered the factory to visit.

Although Duan Yun had previously learned about the plant design drawings and equipment installation of the machine factory, he still gave him some surprises after entering the workshop.

Erhu had served as a manager in Daxing Electronics Factory for a period of time before, and his management experience was basically learned from Duan Yun, so in several factory workshops in Shenzhen, the factory rules formulated by Duan Yun in Tianjin Electronics Factory were pasted on the walls, which were basically copied from the original text.

And at present, most of the machine tools in several factory workshops are in place, several of them are running, and technicians in several factories are debugging equipment.

"Manager Duan, these are the old technicians hired at a high price, and they used to specialize in installing machinery and equipment in the machinery factory. At this time, Li Guosheng, who was following Duan Yun, pointed to several old technicians standing on the cement platform in the workshop in front of him and said to Duan Yun.

"Good. Duan Yun nodded, and then walked straight towards the old technicians.

Installing CNC lathes is a very technical thing, Duan Yun in his previous life, he had participated in the process of installing CNC lathes twice in his locomotive factory, and when he was studying for a doctorate, he also specialized in the theoretical knowledge of CNC machine tool structure and installation, so the installation of CNC machine tools was not difficult for Duan Yun.

However, it is not enough for Duan Yun to install a CNC lathe, he has theoretical knowledge and knows some installation details, but at the same time, he also needs to have skilled workers to cooperate.

Duan Yun stepped forward to say hello to those old masters first, and then chatted with them.

Knowing that the young man in his early 20s was the owner of this machine factory, these teachers were also surprised and even questioned.

But Duan Yun didn't care about other people's eyes on him, as soon as the so-called experts made a move, there was no one, and after talking with these old workers for a while, Duan Yun was already convinced that these old technicians did have rich installation experience, which also made him breathe a sigh of relief.

At noon, Duan Yun had a meal in the canteen of the machine factory, the cooks in the canteen were all hired from the local area, and the meals were very ordinary, as a northerner, Duan Yun was a little unaccustomed to eating the meals made by these local cooks, but it was no problem to fill his stomach at all, and Duan Yun saw that the workers recruited from the local area ate very deliciously, which also made Duan Yun relieved.

After lunch, six trucks loaded with imported CNC machine tool parts from Guangzhou had stopped at the factory gate, and Duan Yun immediately led those old technicians into the workshop.

CNC machine tool installation is a very technical work, from lifting, leveling, to machine tool installation and connection, each step of the requirements are very strict.

According to the instructions for CNC machine tools sent from Xiamen, Duan Yun first had a small meeting with the masters responsible for the installation in the scheduling room of the workshop, and after determining the plan, the official start of construction.

Under the personal supervision of Duan Yun, all the workers in the factory got started and put the parts on the truck little by little next to the machine tool in the shade, and according to the requirements, all the parts should be placed at a constant temperature of about 30 degrees for half an hour before they can be installed.

The lifting process of CNC machine tools is very slow, because they are precision equipment, any bump may cause irreparable losses, so when seeing the lathe parts begin to lift one by one, everyone feels a little nervous and short, and the air seems to be stagnant.

When lifting, move the tailstock to the right end of the machine tool and lock it, and pay attention to making the machine base horizontal to prevent damage to the paint surface, processing surface and protruding parts. When using wire ropes, wooden blocks or backing boards should be padded to prevent slipping. When the machine tool is lifted 100-200mm from the ground, carefully check whether the suspension is stable. Then the machine tool is slowly sent to the installation position, and the movable horn, adjustment horn, anchor bolts, etc. are matched accordingly.

After the lifting is complete, the next step is to level the equipment.

Place the base part of the CNC machine tool on the foundation, adjust its level according to the requirements of the manual in the free state, and then lock the anchor bolts evenly.

Align the datum plane of the installation level, there are 8 pairs of adjustment horizontal horns on the machine tool, and the horn is as close as possible to the anchor bolts to reduce the tightening of the anchor bolts, so that the adjusted horizontal accuracy changes, and the reading of the level is adjusted to be less than the specified value in the manual.

Duan Yun still has some experience in equipment leveling, and this time he personally went into battle, as if to mediate the horns and screws of the machine base, and the whole process took more than an hour.

After the base is leveled and fixed, the next step is to install the equipment.

Under the command of Duan Yun, several experienced masters first removed the anti-rust coating on the installation surface, guide rail and various moving surfaces before assembling the parts of the machine tool, and did a good job of cleaning the appearance of each component.

Then assemble the various parts of the machine tool into a complete machine, such as installing the column, CNC cabinet and electrical cabinet on the bed, the tool magazine manipulator on the column, and the long bed on the bed, etc. When assembling, the original positioning pin, positioning piece and positioning element should be used to restore the installation position to the state before the disassembly of the machine tool, so as to facilitate the precision debugging of the next step.

The installation process is very slow, especially after these technical workers in charge of installation learned that this equipment is worth millions, their movements are more meticulous and cautious, and Duan Yun is also in command of the whole process in the final installation process, every screw, every rivet, are installed in strict accordance with the provisions of the manual.

From noon to afternoon, from afternoon to evening, the technicians led by Duan Yun were busy until 2 o'clock in the night, the two CNC machines were all assembled, and after the equipment was assembled, Duan Yun asked the workers in the factory to connect the power to the machine overnight for the final debugging work.

This is destined to be a sleepless night, there is a hint of fish belly white on the edge of the sky, Duan Yun got a test workpiece that has just been processed and measured, after all the indicators reached the accuracy requirements, all the workers on the scene immediately cheered, and Duan Yun's nerves that had been tense were not loosened until this moment, he put the test workpiece on the back of the workbench, sat on the ground, took out a cigarette and smoked it......