Chapter 375: Advanced Factory

"Mr. Xiong, this is the first workshop of the factory - the painting workshop, the goal is to paint the parts to prevent the body from rusting, so that the body has a beautiful appearance!"

Thomas introduced to Xiong Huaizhi and the others.

Liu Lang followed behind Xiong Huaizhi and saw that there were many car parts on the working platform in the workshop, most of which were car shells, as well as seats, steering wheels, etc., and many workers were wearing blue overalls, with poisonous masks on their faces, and were meticulously working with special spray guns.

When the Shanghai Volkswagen company was first established, there was no such painting workshop, because painting is also a very high-tech work, especially to paint the body shell, which requires skilled workers to spray the paint evenly, at that time all the parts shipped from Germany have completed the painting process, until half a year later, many employees gradually mastered the process after training, and Volkswagen built a painting workshop in China.

Of course, the paint used for painting still comes from Germany, and it cannot be produced in China.

Thomas walked around with the crowd and then came to the next workshop, the final assembly process

"This is the final assembly workshop, which is to assemble the body, chassis and interior parts together to form a complete car!"

Thomas introduced.

"Final assembly workshop!"

Liu Lang watched carefully.

This assembly workshop is very large, divided into several areas, everyone is in the first area "cleaning area", only to see all kinds of parts are put into a special platform, and then the workers hold the jet head suspended above to continuously spray and wash the parts in front of them, do not fall into any corner, the various parts that have been processed are classified, and transported to the next area by different modes of transportation ......!

"Look at people's Germany, every part is clean, our country is still a long way off!"

Although Dong Mingwu has seen it many times, he is very emotional every time he sees it.

In Liu Lang's eyes, this program is still very backward, after all, he came from more than 30 years later, when CNC automation was completely adopted, and there were probably not many people in the entire workshop, but the skilled skills of these workers made him nod secretly.

The crowd didn't stay in this area for long, and then moved on to the next area, which is also the core area of the assembly workshop.

"It is the assembly area of our company's forced assembly line......... Most of them adopt the scheme of first placing the frame on the assembly line, first installing the front axle, rear axle and transmission shaft and other assemblies, and then turning the frame over and then assembling other assemblies and parts. ”

Thomas led the group into a large and spacious place, introducing as he went.

"Professor Xiong, this is the core area of Volkswagen, and we are really far behind them!"

Dong Mingwu whispered beside Xiong Huaizhi and Liu Lang.

That's right, in this workshop, the strength of Western modern manufacturing is undoubtedly revealed.

This area is catenary-conveyed: the main components are transported by conveyor chains to the assembly site and station, such as front-axle conveyors, rear-axle conveyors, engine conveyors, cab conveyors, and wheel conveyors.

The conveyor chain is composed of a bridge chain above the ground and a plate chain that is level with the ground, the conveyor chain is driven by a speed-regulating motor, and the speed is obtained by the reducer to obtain different speeds according to the needs.

The most important parts of the car are all transported by the conveyor chain, and after the conveyor enters the site, the shape of a car has been basically revealed, and then six workers begin the preliminary installation, and hundreds of parts such as tires, driver's seat, front axle, rear axle, and engine are completely connected within two hours.

In this way, the parts are transported to the assembly workshop, and the workers only need to assemble the vehicles on the plate chain at the station, which greatly reduces the labor intensity of the workers.

When the workers are finished, the vehicle is already a semi-finished product, and this semi-finished product then moves on to the next area, the welding area.

Here, the welders weld each part separately, including the welding of the front and rear parts of the body, the floor line, and the welding process of the front and rear side walls of the body, which takes about two hours.

After the above processes, the prototype of a finished car has been basically born.

"Their degree of automation is much, much stronger than it was 40 years ago!"

Xiong Huaizhi stood aside and sighed.

"Liu Lang, when I was in school in Germany, at that time, the handling and fixing of these jobs were carried out by workers, the whole workshop was chaotic, and accidents often occurred, and now, the degree of automation in Germany has been very high, the workers only do welding, filling lubricating oil, and some testing work, this efficiency is at least five or six times faster in my time, alas, look at us again......... What a gap!"

Xiong Huaizhi really has a lot of overview, the efficiency of Western countries has increased too much in the past 40 years, and if you look at China, it is basically the same as in the fifties and sixties, and it still relies on a group of workers to do stupid work.

"Professor, when our country put forward the slogan of more people and greater strength, in that era, more people is indeed great power, but with the continuous progress of modern industry, more people will greatly improve the cost reduction efficiency, the same workload of a job, people in Germany only need a dozen people can complete, but in our country, more than 100 people can not complete!"

Liu Lang nodded and said softly, it only takes six or seven workers to assemble a car in this factory, and it can be completed in just over two hours, but if this work is done by domestic factories, I am afraid that dozens of people will be needed, and it may not be able to do it well in a day, this is the gap.

Liu Lang said while strolling along the console, there are more than a dozen workstations in the workshop, each workstation has a car, but the work progress of each console is different, the fastest console car has almost been completed, about to enter an area, the slowest one has just fixed the parts on the table, several workers have not yet started to work, so these consoles will show all the processes, Liu Lang is to write down all the details of their work.

Liu Lang walked slowly alone, and the others were silent, not knowing what he was doing, only Xiong Huaizhi and those people from Huaxia University knew, Liu Lang began to memorize again, although these programs are not core technologies, but they are also a program of modern technology, and it is good to record them.

Thomas and a few other Germans looked at Liu Lang in a daze, who is this kid? It doesn't matter if he wanders around the other party casually, well, he doesn't seem to be casually wandering, he seems to be watching the workers work very carefully.

"Kid, what are you doing?"

Thomas asked curiously, with the interpreter.

"It's nothing! just learn your advanced German assembly technology!"

Liu Lang said casually in German.

"What? Do you speak German?"

Thomas was shocked that a Chinese child of seven or eight years old could speak German fluently, which was too much surprise to the other party.

"You're busy with you, leave me alone, it'll be right away!"

Liu Lang's brain was running rapidly, and the location of the various parts of the car, the methods of the workers, everything he could see were firmly remembered in his mind.

Ten minutes later, Liu Lang walked from one end of the console to the other, and the whole process had been completely mastered.

"Alright, let's move on to the next area!"

Liu Lang said to Dong Mingwu.