Instant noodles can be eaten by boiling water, making them a great late-night snack. With the cooked food of Hantun Village Meat Factory, it is delicious.

Yamamoto and his installation team, who were retained by the enthusiastic folks, continued to participate in the installation of the ham sausage machine.

Of course, there is a reason why Yamamoto stayed, he signed a letter of intent to buy ham sausages with Hantun Village, of course, he hopes to see the product go again, anyway, there are only a few days left.

He also made a request to produce ham sausages made from 10 heads of pork from Hantun Village, and he brought them back as samples. This request was not too high, and after discussing it, the village cadres quickly agreed to them.

The ham sausage production line purchased by Han Tun started from the slaughtering machine, and the slaughtering and ham sausage production are two completely independent workshops.

The slaughterhouse trial production ahead of schedule has opened the eyes of the villagers and subverted people's perception of traditional pig killing.

The live pigs are driven into the slaughtering line, and when they come out, they are white pigs hanging on the shelves, and the pig's hair is particularly clean. People were amazed and screamed from time to time.

Slaughtering pigs, scalding pigs, and shaving hair, these processes are dirty and tiring, and the technology is strong, and young people work for eight hours, and they are tired enough.

A set of assembly lines can be easily done, and people feel incredible. Dafa sighed: "Our money is too worthwhile, I knew that there was such a good machine, and we had to buy it to smash the pot and sell iron, how much effort did the old men in our village have to save." ”

"If I hadn't seen it with my own eyes, I wouldn't have believed it. ”

Yoyo remembered a funny video in the later life, where the live pig was driven into the machine in the front, and the canned luncheon meat came out in the back.

If this is seen by the villagers, it is estimated that grandma will not want to live in peace in her life, and the villagers will have to pester her all the time to help buy the machine after lunch.

The next segmentation is a manual operation, with the white pigs suspended on a 3-meter-high automatic slaughtering line, moving slowly forward.

Workers stand on the steps one meter high from the ground, and carry out decapitation, chest and abdomen, offal picking, and sampling inspection of pigs, each person is responsible for a part, fast and fast, and the work efficiency is very high.

The removed internal organs, pig heads, pig trotters, and pig tails are dropped into the stainless steel vat below, and transferred to the cleaning workshop through the production line, where they are manually cut and automatically cleaned.

The transmission chain of the production line will transfer the carcass of the pig to the bottom of the automatic splitting saw, and the pig carcass can be accurately split in half from the middle of the spine without manual operation.

After splitting the half of the pig, after the quarantine of the inspectors, it enters the precision segmentation workshop, and is divided according to the need, and each person is responsible for a process, deboning, peeling, and cutting meat.

Tenderloin, buttocks, elbows, pork belly, pork ribs, barrel bones, vertebrae, plate oil, fat meat, pork skin, more than a dozen kinds of products are classified and sent to the refrigerated workshop for deacidification and storage.

This slaughtering line can slaughter 1,000 pigs per day, and 30 workers can easily complete it. The original meat factory, slaughtering 500 pigs, required 80 young and strong workers.

The divided lean meat is deacidified for 16 hours in a refrigeration room.

Now the pigs are fed normally, without hormones and lean meat, the proportion of lean meat is low, can only reach 60%, a special pig of more than 200 catties, only 90 catties of lean meat.

Even lean meat has a fat content of around 25%. In chicken, the fat content is less than 5%.

The lean pigs of later generations are not fed clenbuterol, and the lean meat rate is also more than 80%. However, the quality of the meat is definitely not as good as it is now, the key is the poor taste, in the words of the elderly, it is no meat.

Pigs fed with alfalfa grass have a lean meat rate of 70%, and the meat is tender and has a high amino acid content, which Yamamoto went to the regional food station to test.

On December 15th, the ham sausage production equipment was finally installed and trial production was carried out. After looking at the whole production process, people no longer say that ham sausage and powder belly are almost the same, and the difference between the two is too much.

The production of ham sausage is based on the principle of emulsified meat, which is to break the fat in the lean meat into fine particles and then evenly distribute it throughout the intestine. Therefore, it is almost impossible to distinguish the fat in it by the naked eye alone.

In order to evenly disperse these fats, the protein from the lean meat is extracted and used as an emulsifier to stabilize the "ground" fat particles. It forms a unique texture of ham sausage.

The taste of ham sausage depends on the strength of this gelatinous structure. Fatty meat helps to retain vitamins and flavor substances that can only be stably present in fat. Lean meat increases the strength of the gelatinous structure and tastes good.

In order to increase the taste of ham sausage, the content of lean meat in ham sausage is as high as 90%, with only a small amount of starch and additives.

Powder belly is simply mixed with minced meat and starch to make cooked food at high temperature, the taste of the two is similar, but the taste is definitely different.

There are more than a dozen kinds of equipment in the ham sausage production line, mainly including meat cutter, meat grinder, cutting machine, vacuum mixer, canning machine, scraping machine, sealing machine, sterilization machine, minced meat conveyor, quality inspection machine, inkjet printer, packaging machine.

These processes are linked one by one, and all of them are transferred by the conveyor belt, and there is no need for manual operation at all.

The products produced are ten in a bag, ten bags in a box, and ten kilograms in each box.

The sausage making machine, which costs as much as 20 million yuan, is a separate production link, mainly for the production of red PVDC casings, and the price is high on the technology transfer fee. The raw materials are very cheap, and the price of a casing is only 5 cents.

This kind of casing has good stability at high temperatures, is non-toxic and harmless, and is an ideal food packaging material, and is still commonly used in later generations.

The production capacity of the ham sausage production line is one ton per hour, which means that it can produce 10,000 ham sausages per hour.

The main raw materials for the production of ham sausage are lean meat, starch and flavoring, 100 grams of ham sausage, 90 grams of lean meat.

The market price of lean meat is low, and you can buy it for one yuan per catty. Hantun Village slaughtered pigs by itself, and the lean meat was only nine cents a pound.

After the implementation of the production responsibility system, people's living standards have been greatly improved, and basically they have eaten white bread.

The oil and water are more than the original, but people are still reluctant to eat meat, and they only buy meat to eat every year, and they can't eat it once in two or three months.

Therefore, people still like to buy fatty meat, and pork belly with plate oil is two cents higher than a pound of buttocks.

Some people grab the high price of the fatty meat that is removed, and it is estimated that no one wants the lean meat at a low price.

The troops trained a lot, and the soldiers liked to eat fatty meat the most, and when they heard that Hantun produced ham sausages, the troops placed an order to buy the remaining pork belly and fatty meat.

After Han Daowei's accounting, the cost price of each ham sausage is 0.245 yuan, the ex-factory price is 0.80 yuan, and the profit of each ham sausage is 0.55 yuan.

That is to say, the profit per hour of producing ham sausage is 5,500 yuan, and the profit of 16 hours a day is 88,000 yuan.