060 welding experiment
In two days, the parts arrived one after another, first the faster electronic products, and then the scattered cooling fans/gas cylinders/welding wires/welding machines, etc...
Anyway, there is nothing to do, when I am free, I produce agricultural machinery parts, and install them when the goods arrive, without any conflict between them, and we can go hand in hand.
[The new agricultural machinery] has a simple structure, and is divided into four main structures as a whole - power / transmission / tool / control, which can be subdivided into 40 items, and the self-production rate is about 45%.
That's a very high percentage!
After all, at present, the tires/diesel engine/electronic control system cannot be produced by themselves, and they have to buy other people's;
[CNC welding robotic arm] is more fucked, although the self-production rate is 75% by volume, but in fact, it is only 35% by value, and the electronic products are blank.
Industrial special computers/large touch screens/fully automatic control systems, etc., as well as motors, hydraulic presses, and various welding machines are not self-produced, but only master the core.
But the core of technology is the most important!
Precision/sensitive/system/compatible/automation is the most valuable performance; four kinds of welding machines, fully automatic high-speed precision welding, more than 100 units!
High precision/high efficiency/low cost makes the robotic arm have a huge market, and the potential should not be underestimated.
Two days later, the special motor/thermal induction/laser scanning equipment also arrived! All were assembled, and the maintenance team carried out the final assembly, debugging, testing, and painting.
Conveyor belts, fixtures, work tables, maintenance and maintenance kits and other accessories have also been refurbished!
Ten robotic arms/five sets of transmission/five sets of accessories are neatly arranged in three columns, and the silver lacquer brushed has the effect of wear-resistant, rust-proof and heat-insulating to avoid high-temperature oxidation and erosion.
The silver-gray [welding machine robotic arm] is already inside the computer numerical control system, written into the operating program, and the system written in a new compilation format has special encryption.
Even if 100 top hackers don't want to crack it successfully in three or five years, the security is very high, the main program has three main advantages, and the operation performance is extremely high---
[Intelligent Calibration] is uninterrupted throughout the whole process
[Smart Switching] automatically selects the welding head
[Intelligent welding] intelligent welding action
When a robotic arm is working, its many sensing observation equipment is running all the time, high-precision calibration, and even induction simulation of welding effects to ensure that there is no error.
Laser scanning/thermal induction/high-definition camera, which can be very accurate observation, detection, prediction, and provide calibration data for welding, with an accuracy of up to 0.03 mm!
Of course, this is also inseparable from the [fine-tuner], a device developed by mechanical experts, with 0.01mm ultra-high precision controllable adjustment, and extremely fast response speed.
All four welding machines have been strengthened!
Plasma welding machine, laser welding machine, tungsten gas shielded arc welding machine, and tubular wire arc welding machine were originally very awesome, and the performance was against the sky after transformation.
High-precision welding/high-thickness welding/any metal alloy can be welded/seamless welding/non-marking welding, etc.?
Two mechanical arms + conveyor belt + fixed frame + maintenance auxiliary equipment, just two million yuan, no one will be too expensive!
Jiang Feng looked at these robotic arms and sighed that the work efficiency of the maintenance soldiers was really awesome; after the painting was completed, the mechanical experts came forward to introduce the specific data, which met the design standards.
[Base] length and width 1.8 meters / height 1.2 meters, the base weight is more than 4 times that of the robotic arm 2850 kg!
[Control Panel] two sets of 20-inch touch screens, computer keyboard assisted operation, remote network control.
[Robotic arm] 8 knots/7.25m/360 degrees
[Welding head] 360 degree electronic control fine-tuning
This [Lingfeng-CNC welding robotic arm] has a track that can drive automatically, with a rated voltage of 380 volts, and the highest laser welding accuracy, which has reached 0.01mm!
Jiang Feng nodded and said that he was very satisfied: "Practice is the only criterion for testing the truth, test it to see if it can meet our expectations, just weld the steel pipe~~"
Wei Da Wei Er agreed: "Yes, boss!"
The two big men were very obedient, and brought two cast aluminum pipes with a very thick diameter, the kind of drainage pipes, the thickness of the pipe wall is at least seven millimeters, and the welding difficulty is not low.
Aluminum has low hardness/low melting point/easy deformation, and it is easy to react with other metals, fuse alloys, and it is very difficult to weld accurately, and it will be crooked if you don't pay attention to it!
But [CNC welding robotic arm] is not afraid, this difficulty is easy, there is high-precision calibration, there is no difficulty in welding aluminum tubes at all!
This [fixing frame] is also a piece of equipment, its complex structure can fix/dock/overlap/inlay/fit the workpiece with an accuracy of 0.01mm, which is very awesome!
The two aluminum tubes are placed on the fixed frame, the conveyor and the fixed equipment are integrated, and they run slowly, the assembly line advances to the welding position, and the robotic arm begins to work.
[Control screen display--- on/detecting]
Seven-section pipe wall, flexible rotation, welding head in front of the workpiece, automatic scanning and detection, a few milliseconds to get the detection conclusion, and then intelligent selection.
[Control screen display--- material: aluminum tube / optional tungsten gas arc welding machine / fish scale welding pattern / welding penetration thickness less than one centimeter, welding operation ing...]
The welding torch of the welding head is automatically switched, and the welding work starts at a very high speed!"Zizizi~~~" flashing arc crosses the steel pipe up and down, and it is done in less than 20 seconds!
[Control screen display --- end / good product]
"Awesome Brother Word, this 666~"
Jiang Feng stepped forward to take a look, and couldn't help but be speechless, the welding pattern of the aluminum tube was unconventional, and the thin fish scale welding pattern was like a carved work of art, neat and neat.
This special weld pattern is also a very good gimmick, with market value, such as being used to weld bicycle racks, forcing the price to rise.
"Tut-tut~ Two million is cheap, right?"
Wei Da suggested: "Or 3 million?"
"Hmm~ Forget it~ Don't be busy raising prices first!"
Jiang Feng shook his head and refused, and said in the future, if it can be sought after by the market, it will not be too late to increase the price; he believes that it is impossible for such a good welding equipment not to be popular.
There is a huge demand in aviation/aerospace/automotive/shipbuilding/military and other fields, such as the Yangtze River Shipyard, Jiang Feng plans to contact them to sell, three or five sets are no problem!
"It's basically OK, wait, Uncle Ji Yuan, you design the product performance information/instructions for use/warranty card and product packaging~~" Jiang Feng suddenly remembered.
The mechanical expert nodded: "Yes, boss, I will apply for a technical patent, and the problems of trademark, inspection, and brand can be solved together, which may take half a month!"
As long as it takes half a month?
According to the normal procedure, it will take half a year, and the patent application is very troublesome, and today, September 3, the robot competition held by the University of Science and Technology will start the day after tomorrow.
"While it's okay now, let's go buy a car first!"