Chapter 23 Deformed profiles
Gu Fei began to design, draw, program, and process by himself. Unexpectedly, an ashtray actually consumed most of his time.
Before he could offer the treasure, Zhang Li hurriedly came to him first.
"Gu Fei, this is the new production work order and the corresponding drawings. You prepare first, wait for the previous blanking and machining to process the profile, you have to machine as soon as possible. This batch of goods is in a hurry. ”
Usually Zhang Li likes to laugh and laugh, but once she works, she is meticulous. She handed over the production work order to Gu Fei, stared at him to sign and received it, and immediately went to other departments in a hurry.
"Hey, hey, hey...... Xiaoli, don't go so fast. ”
Gu Fei held the freshly processed ashtray and hurriedly shouted a few times.
It's just that there is a lot of mechanical noise in the manufacturing workshop, Zhang Li didn't seem to hear it, and walked away in the blink of an eye. Gu Fei had no choice but to give up.
Looking down at the drawings, Gu Fei was suddenly a little stunned.
This product is quite complex, it looks like a mechanical keyboard on the surface, and it is about the size of a normal keyboard.
What the hell is this?
Gu Fei looked at the title bar again in confusion, and suddenly realized.
This is a radiator! model HW8132.
In any electronic or electrical product, heat dissipation is a big problem. Especially for high-power electrical appliances, once the heat dissipation design is not good or insufficient, it is easy to cause fire or other serious consequences.
Busy and busy, Gu Fei has been joining this Fenghuo Laser Technology Co., Ltd. for a long time.
As his abilities have been improving, so has his ability to participate in the company's affairs. He began to slowly understand the essence of this company, and soon understood the importance of the radiator in front of him.
Wind and Fire Laser Technology!
Many outsiders feel very domineering when they hear the company's name. A series of American science fiction blockbusters are immediately presented in front of you.
The last warriors in the movie are armed with brilliant laser weapons one by one. or majestic strafing, or fighting lightly. Where the laser goes, it is really a person who sees killing people, and the Buddha sees killing Buddha.
This is still the case for outsiders, and many unwitting employees in Fenghuo Company are no exception. When I tell the outside world about my work, I usually feel very stylish.
Although my buddy's company is not big, there are only more than 500 people, but we make laser droplets.
To manufacture lasers, the English laser-display-system (laser demonstration system) is tall enough.
However, in fact, it is laughable.
The lasers of civilian technology are not as unfathomable as everyone thinks. Even nine out of ten people have seen or been exposed to this so-called laser.
Turn on the TV casually, in various evenings or TV shows, the one that is swaying around on the stage is the legendary laser.
Ha ha...... Do you want to vomit blood?
However, in real life, the vast majority of laser technology or optoelectronic technology companies build these stage lasers.
Looking back, after the electronics department on the third floor of the Fei Gang designed the auxiliary mold called "Gu Er", the production efficiency improved frighteningly. In order to thank him, the vice president of Ou Shaou on the third floor specially gave Gu Fei a product of this Fenghuo laser company.
It is a colorful voice-controlled laser stage lamp, which is a low-end product of Huofeng Company.
It looks like a magic ball the size of a soccer ball. When plugged in and plugged in, it will automatically rotate as soon as the music is turned on, and at the same time, it will respond to the melody of the music, emitting colorful and fascinating laser beams in all directions.
Don't be in vain, Gu Fei took it back to the school dormitory. As a result, as soon as the colorful light appeared, some classmates who rushed to the door thought that Gu Fei had flirted with a girl, and Zhengchun learned romance with great enthusiasm.
Getting back to the point, after Gu Fei walked around a few floors of the company, he found that this Fenghuo laser technology company was really a little bold.
Although the colleagues in the design department are a little nonsense, they have been working hard to expand the high-end stage laser at home and abroad.
What they are pursuing is no longer the dazzling beams of light on the ordinary stage, but trying to create a subtle three-dimensional shape on the stage by firing a combination of lasers, making the whole stage look more dreamlike.
The technology is in fact mature, and China is basically a global leader. High-end products are mostly in short supply. That's why even if there is a storm in front of us, those who should get on the boat still have to rush to get on the boat.
However, then again, heat dissipation is always an unavoidable problem for these devices that convert electrical energy into high-energy light.
Gu Fei walked to the blanking department, compared the drawings in his hand, and carefully checked the dimensions of these profiles codenamed HW8132, and quickly understood his work.
It turned out that the place where Gu Fei wanted to process was not troublesome. Just mill out four voids on each of the two long sides of this "keyboard", and then mill the counterbore and then punch a small through hole.
These eight small through-holes are used to secure other parts by means of screws.
As for the "keys" on the "keyboard" to speed up heat dissipation, the profiles have long been prepared by themselves, and there is no need to use the machining center.
So what is a profile?
For example, the most common profile in daily life is water supply and drainage pipes. It is a shape from beginning to end, and then cut into the corresponding length according to the actual needs.
The same is true for the HW8132 profile in front of you. When ordered back from the materials company, it looks like a rough fifteen-meter-long "keyboard".
The function of the blanking part is to cut it by machine according to the drawing size, and then flow to the machining center for overall processing.
Obviously, there are many benefits to buying profiles, such as material savings and a significant reduction in processing time.
If the company buys back a whole piece of aluminum, Gu Fei's machining center can also process these keyboard-shaped radiators.
However, there are a lot of wasted materials, and the processing time is also huge, and it takes half a day to make one. Basically, it's just making a loss and losing one.
Of course, profiles have their advantages and disadvantages.
For example, the profile needs to be molded by the raw material company, and the unit price is much higher than that of ordinary aluminum ingots after production. And its role is very narrow, one profile corresponds to one product. If you want to change to something else, there is basically no way but to recycle and reforge.
The third is deformed.
The deformation of the drainage and water supply pipes is mostly curved, which can be corrected with a casual break. However, metal deformation can be a real headache. It is not easy to correct, but it is not possible to correct it.
Especially the heat dissipation system. For example, the familiar computer air-cooled radiator, which itself requires that the radiator and the place that needs to be dissipated should be closely fitted, and even at the expense of applying heat dissipation paste, otherwise the heat dissipation performance will be greatly weakened.
Therefore, the deformation of the radiator has quite strict requirements. Gu Fei looked at the drawing, which indicated that the flatness of the bottom surface of this radiator could not exceed 15 wires.
15 filaments, which may sound like a lot. But a heatsink the size of a keyboard with only such a little bit of deformation control would be terrifying.
Of course, Gu Fei, the junior brother, didn't know much about this knowledge, and most of it was reminded by No. 1.
"Every time you make a product or part, it's not enough to know its dimensions, it's also about knowing as much as you can about what it does. In turn, the reason for the designers' design is speculated.
Once you've figured out where it works, you'll know where to pay the most attention to these products or parts, so you can avoid creating defects on a large scale. In addition, this experience will also be of great benefit to your future production design work. ”
Gu Fei smiled bitterly.
With his shallow experience, he would probably directly set up a fixture, clamp the material directly, and then start work, regardless of whether he is deformed or not.
No. 1 said that he said, and Gu Fei didn't take it seriously at first. When the blanking department sent several frames of cut material over, he casually took one and compared it with a caliper, and immediately frowned.
This deformation is not to mention 15 filaments, it is simply more than 150 filaments, and even some of the materials can be clearly seen with the naked eye.
Only then did Gu Fei pay attention to it. He hurriedly took some more checks in the other frames, and immediately gasped.
It can be said that almost all of this batch of profiles are seriously deformed.
Seeing that the situation was serious, Gu Fei hurriedly went to find the quality control Chen Xiaotian. After carefully explaining the situation to him, soon the entire quality control department went crazy.
A bunch of quality control came out one after another, and hurriedly stopped the work of the blanking department. Then they took a lot of bad sticks one by one, and when they saw unpleasant profiles, they pasted them on them.
Every time one is pasted, the face of the brother who cuts the material is bitter.
Originally, the deformation of the material was none of their business, but if they cut off their own bad material with their eyes closed and recklessly, then they would have a problem.
As for the quality control in front of him, who was responsible for inspecting the cutting department, he was even more discouraged at this time, standing there numbly, with a look of confusion.
Chen Xiaotian looked at the colleague with a bitter look on his face. He slammed his fist against Gu Fei and muttered, "Old Gu, you saved me again." Thankfully, you're careful!"
Gu Fei wiped his sweat and laughed dryly.
If it weren't for No. 1, it is estimated that he would not be much better than the people in front of him.