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The main honing machine is a vertical honing machine imported from Kohler in Germany, and the main purpose of these machines is to carry out the most basic grinding of the engine block and cylinder head.

The rough embryo is put into the honing machine, and after hydraulic pressure, it is sanded, cleaned, and the material used for cleaning is not water, but a special engine oil.

The honing body used in the honing machine is also a special stone material, which is combined to carry out the most preliminary grinding of the engine block and cylinder head and other equipment, remove the metal burrs and metal chips on the castings such as the cylinder block and cylinder head, and the main purpose is to make the workpiece more flat and smooth.

The primary workpieces of these cylinders are then placed on a conveyor belt and sent to a second machining center for further finishing, which is actually a second grinding and cleaning.

This step is even more crucial, because the cylinder block after the completion of this process is about to achieve the purpose of assembly, and some of the machinery used in this grinding was secretly imported from Japan in the past, and some of it was purchased from Germany later.

In the past, when it came to this part of the finishing grinding and ball milling part, the export control of such machinery by the Japanese side and the German side on the Celestial Empire was very strict.

However, in the past two years, especially Huayang Power, it has relied on some grinding machines smuggled from Japan and ball mills to improve the finishing degree of their engines by several grades, which can be on par with German and Japanese goods.

The Germans and the Japanese thought that the Celestial Empire had made a breakthrough in the field of finishing in this part and could produce high-precision ball mills and grinders, so the two countries also relaxed the export controls on technology in this area.

Although such a machine is still on the list of Batumi's embargo against the Celestial Empire, since people now have such technology, there is no need for a blockade.

Therefore, when the Americans turned a blind eye and closed one eye, the two countries began to quietly export such machinery as the Celestial Empire in various names in the way of playing side balls.

Then this opportunity, Huayang Power got a lot of machinery back from Germany, and also got a lot back from Japan, and in this trend, the biggest cheap ones are of course other domestic independent brand enterprises.

They were originally in the engine block machining accuracy is not as good as foreign-funded enterprises, even compared to Huayang power, now the Germans and the Japanese have opened up their technology to them, then how can we still sit and wait, so everyone rushed up, only in the second half of last year, the enterprises of the Celestial Empire, imported such high-precision grinders and ball mills from abroad, no less than thousands of units.

Of course, this is all borrowed from Huayang Power to pierce the east wind of the window.

After the second finishing grinding and cleaning, after the cylinder workpiece comes down from the assembly line, it will be turned over, and some workers will conduct a preliminary inspection of these cylinders at a station.

These workers belong to the quality supervision department, all of whom have very rich experience, must be familiar with the operation process of the work area, and inspection items, and conduct initial inspection of the workpieces produced by two people as a group.

In other production lines, workers are also inspecting important engine parts such as cylinder heads, crankshafts, crank connecting rods, pistons, timing chains, etc.

After all the tests are qualified, these parts will be transported to the assembly workshop on the assembly line, and the workers will assemble all the workpieces according to the production process of their shift today, of course, most of the work is done by the robots on the assembly line.

There are many processes that are completed with the assistance of computers, such as the assembly of connecting rods and pistons, which can be compared by computers at any time. …,

The combination of each workpiece is produced, which is compared with the previous standard part after being photographed by a computer or industrial X-ray, and is allowed within a certain margin of error, but if it is out of the tolerance range, it will eventually be reworked.

Before the assembly work begins, the workers at each station have to check whether there are any foreign objects inside the components they are facing in front of them, and a mirror is pressed on the diagonal top of each station, so that the workers can notice whether there are foreign objects inside the components in front of them from different angles.

The entire assembly process is extremely strict, and even the workers are verified as if they are robots, so as to finally ensure the quality of Huayang Power products.

After the cylinder block and head are assembled, a leak-proof process is carried out, and the assembled workpiece is placed on the assembly line and transferred to the front of a robot.

The robot will carry out leak-proof treatment on this component, in fact, it is to inject a special glue containing silicon into the joint part of the workpiece, so as to ensure that the water and oil channels do not leak at all after the cylinder block and cylinder head are combined when the engine is working later.

Then it is necessary to install the oil pump and so on to the engine, and then to move on to the installation of the variable valve timing system, such as the timing chain and other accessories.

If the engine is equipped with a turbocharger, the turbocharger and other steps should be added after this process.

After installation, the engine components are sent to an inspection bench, which is similar to a blower, but the air outlet is up, the engine is placed on this tuyere, and then the blower starts to blow air upwards to check whether the oil pipe is leaking and so on.

The last procedure is to install the ignition coil for the engine, the current technology is very developed, the ignition coil is very small, so the ignition coil is very particular about the placement and size before being recognized by the robot, and there must be no error, because once it is not placed properly, the robot may not be able to identify these ignition coils.

This robot uses Yaskawa's two-arm robot, and the assembly speed can be said to be very NB, he first swept the ignition coils into the arm pocket in front of him, and then installed these ignition coils into the cylinder head at a speed of more than ten per second.

Then even if an engine is assembled, it will be the last process of the engine, quality inspection!

In this last part, because the entire engine has been assembled, the inspection method is intuitive and touch, which requires a high level of experience from the workers.

Because they recruited a lot of engine manufacturing masters before, they also specially familiarized these people with the production line process and carried out production for a period of time, and then let these masters come to the last part to do quality inspection.

After they were thoroughly familiar with this set of processes, they were assigned two apprentices to each person, and these apprentices were also specially selected from the production line to serve as skilled employees.

The quality inspector will take out photos of the previous standard engine to compare it with the assembled engine from all angles, and if it is qualified, they will put a green label on the engine.

If they don't, they will put a red label on the engine, and then a forklift will send the engine to a different work area.

Qualified engines are placed in partitioned warehouses waiting to be transported by the production department, while unqualified engines are left in the recycling area for rework and testing.

In this way, a complete set of engine production process, even if it is finished, Jin Xiaoqiang followed Zeng Jianxin to walk around in this large work area, and he felt very satisfied with this machining center.

It has only been less than a month since the completion and commissioning of the new engine production and processing center, but the mood of the workers in the center is not bad. …,

The age level of the workers is also a combination of the old, middle and young generations, and those who are old enough are generally experienced masters, and now they are generally doing quality inspection positions, and then take apprentices.

The middle-aged masters are generally in the production department, doing production on the assembly line, while the young apprentices are full of various departments, both on the assembly line and in the quality supervision department.

There are also engineers from various specialties, who are also on the front line of production and accumulating practical experience.

Of course, these are the regulations set by Jin Xiaoqiang, the university training mechanism of our Celestial Empire, he is very clear, and there are many talents who can take the exam, but the hands-on ability can basically be said to be none, or very poor.

These engineers are all talents that the company will work hard to cultivate in the future, but if they do not have enough first-line production experience, Jin Xiaoqiang believes that it is difficult for them to become qualified designers and engineers.

Toyota and Honda engineers, after graduating from the mechanical engineering major of the university, will often go to the production line to understand the actual situation, and even participate in machining and finishing work, so that they can have a fuller understanding of the knowledge learned in the previous books, and will lay a solid foundation for their future design work.

However, our mechanical graduates, not to mention learning in school, are more than lagging behind the international generation, and many of them are students who have never even seen an assembly line.

If they don't have a detailed understanding of the production process and process, and they can design the drawings when they come up, it can only be a seedling pull-out, and it can only be talked about on paper.

If he Jin Xiaoqiang didn't have the actual experience in the factory in his previous life, I'm afraid he wouldn't know these things, so his requirements for his engineers are the same.

You must have practical experience before you can work on the job.

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