248 Powerful Industrial Machine Tool (2)
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The operation is simple and is only for those who operate the machine, and not for everyone involved in the production of this equipment.
The more advanced the equipment, the higher the requirements for design, process, materials, etc. at the time of manufacturing. In the process of use, the main complex workload is transferred to technical engineers and on-site technicians, such as process engineers who arrange processes, three-dimensional designers who process product modeling, programmers who compile processing programs, and on-site technicians who debug equipment on site.
The operator only needs to be responsible for clamping the workpiece and then pressing the start button; Stay by the side when the device is running, and press the red emergency stop button when there is a problem.
This is an industry with an increasingly clear division of specialization.
Moreover, many CNC equipment used to produce large quantities of simple parts no longer require operators after commissioning. Before the start of production, only the technician needs to prepare the mold and tool materials, and the computer will control the processing itself.
But the industrial machine machine that Yunkai made is different, only a three-dimensional modeling technician is needed, and the three-dimensional model that needs to be processed belongs to the control center, and then tells the center what is the shape of the blank of the part, where to process it, and then directly throw the blank to the center of the workbench, and the manipulator can complete the clamping and disassembly work by itself. The control center itself will use the infrared scanner installed on the vertical spindle and the bedroom spindle and the manipulator to scan the state of the blank.
Finally, after the calculation of the control center, the cloth instructed the manipulator how to clamp, and the rest was waiting for the finished product to be taken on the side.
This industrial machine also has one of the biggest benefits, that is, it does not need liquid cooling, and the pneumatic workstation is directly controlled to output wind power with different air pressures according to the working conditions of different tools, which is used for cooling!
This is the dry cooling method that is currently being studied by various industrial powers in the world, but no country has successfully researched it.
If you want to talk about shortcomings, this industrial machine has one of the biggest shortcomings - the tool problem!
In any industrial power on the planet at present, the tool is a problem that limits the mechanical processing technology exhibition.
And Dream Nine, they don't have such a problem at all - laser knife!
On top of a machined laser knife. It is not the kind of high-temperature laser, which is similar to ordinary machining tools, but still uses the cutting method of removing the material, as long as the energy is sufficient, it will never wear out, because even if there is wear and tear during the machining process, the control center will automatically compensate for the energy consumed.
The tool problem is the biggest drawback of this industrial machine tool.
But compared to other devices in this world. This is already completely against the sky artifact, hundreds of knives in the tool magazine in each tool position has a signal input device, once the control center detects that the tool is worn out to the set range, it will be alarmed in advance, then the operator only needs to go to the position of the tool magazine behind the machine tool, press the signal button. The tool position will be automatically released when it reaches the tool magazine, and after the staff replaces the tool, the control center will control the tool to move to the position of the spindle to change the tool, and replace the worn tool.
So as to ensure the machining accuracy.
At present, there is no reference in the world to any country's machining center that can change tools in the process of processing......
Under the personal operation of Zeng Yong and She Hongwen, all the tools in the hundreds of tool positions and large knife sleeves of this machining center were soon installed. In order to ensure the universality of the tool and the tool holder, the tool of the industrial machine tool adopts the BT5o tool holder, which is the most commonly used in the world's machining centers.
"Boy. Are you sure there are no surprises? After loading all the knives, She Hongwen ran to Yun Kai, who was scratching his head in front of the control platform, and asked.
Yun Kai doesn't know how to operate this thing!
"What can be the problem? Wait a minute, I'll see what the explanation says...... "The assembly of electrical wiring, Yun Kai has a perfect process in his mind, but Dream Nine does not give him the technology to operate.
With the storage of the OO3 base, there is no longer a need for this industrial machine to slowly produce some more advanced equipment to improve the manufacturing capacity level by level. In other words, this industrial machine is no longer of any use to Xingmeng 9.
So. Whether Yun Kai can operate or not has become unimportant.
Seeing that Yun Kai came to look through the operation manual before the operation, She Hongwen felt that he was going to be messy. And all the masters who were watching the watch of this anti-heaven artifact also showed that they were about to faint.
"Understood, after the tool is installed, press this green start button, so that the tool is entered into the control center first......" The manual is not complicated, only as thick as a finger, Yun Kai quickly turned to what to do after installing the tool.
"Lao Zeng. Is it finished? Yun Kai saw that Zeng Yong was still behind there, and immediately stopped his finger to press on the green start button.
Seeing Zeng Yong running over in a sweat, Yun Kai pressed the button without hesitation, he didn't see the moment his finger touched the green button. The onlookers around were all nervous, for fear that the knives would not fall......
The sound of "pop pop pop ......" came quickly, and everyone looked towards the industrial machine tool, and the chain tool magazine on the side of the column actually moved quickly.
In less than two minutes, it stopped.
"That's it?" Everyone was stunned, and it took a while to react, and She Hongwen asked Yun Kai suspiciously.
The work of this pair of knives was actually completed in more than a minute?
"It's over, the number of these props has all been entered into this, you see, this table, the diameter, size, and even the material of each knife have been entered into the center of this control...... Yun Kai was also dumbfounded.
That's too easy, isn't it? If there is such equipment all over the country, how many masters in the whole of China will be unemployed? How many workers will lose their jobs?
"That's what you did with the thumb-sized laser tool setter you had in the middle of those two spindles?" This thing is a little too advanced, even to the point where everyone can't accept it.
"It's not just the function of the tool aligner, don't you see that the two manipulators on the other side of the tool magazine have moved? The infrared probe on the manipulator and the mechanism detector are involved in the work, otherwise the accurate position will not be calibrated at all! Yun Kai would never tell the people around him who were staring at him in confusion, in fact, he himself was not sure which places were involved in the work.
Most of the parts provided by Dream 9 are relatively small things, and Yun Kai knows the name and the installation location. But the function is not known at all. At first, the drawings provided to him by Dream 9 had a detailed introduction, but he had never read them seriously.
"Find a blank to come over, Uncle Deng said that practice is the only criterion for testing the truth. You can find out if this thing is an artifact when you process a part......"
The most effective test of an advanced industrial equipment is to carry out the actual production process.
The machining effect can be used to understand the accuracy performance and processing capacity of the equipment most obviously. As a master who has been a master for several years, Yunkai knows that there is only processing. Moreover, it is a long time of processing to be able to see the performance of the equipment.
"An impeller?" Zeng Yong asked Yun Kai with bared teeth.
The impeller in the 1O1 base is the key component of the new generation of aircraft engine jointly designed and developed by the 132 factory and the 611 Institute.
These impellers are meant to be tested anyway, and even if they are scrapped, they don't matter what, and they won't have any impact on the production task.
"Okay. Is there a three-dimensional model, if there is, copy the program, this is modeled now, and it can't be done in a few hours......," Yun Kai said indifferently.
In CNC machining, three-dimensional modeling is a necessary skill for any technician.
Some complex three-dimensional surfaces are constructed from a large number of points, and the number of points taken on that curve is more and more said when modeling. The higher the accuracy of the machined parts. Especially in the aviation and aerospace industries, sometimes modeling is about constantly feeding tens of thousands of points on the same curve.
Take the keel of the overall wing of the J-10 wind tunnel test, this is an irregular elliptical row section, according to the design requirements, the overall width of the closed curve at this section is only about 60 centimeters, and the circumference will not exceed 1.4 meters, that is, on the curve of this meter 4 length, the minimum requirement for the number of jù points to be taken is 2,400.
None of these numbers can be wrong. If something goes wrong, the processed wings will be scrapped!
Therefore, in some large-scale high-precision equipment manufacturing plants, there is a large design team, and there are special proofreaders and number entry personnel.
The requirements of the impeller are higher than the overall wing requirements used to blow the tunnel, and there are more points taken on it. If they were allowed to carry out the three-dimensional modeling of the processed parts on site before processing, Yun Kai would not be able to get it out for a few hours. Just entering the number jù and checking those numbers is not short!
"How could it not be? We have dozens or hundreds of management and technical personnel here, and as soon as these drawings arrive, we must get the three-dimensional model out. You wait, I'll copy it for you......" Zeng Yong finished speaking and ran towards the office.
"Yunkai. This thing is such a bull B, how much computing power does it need to be? She Hongwen asked Yun Kai, who was studying the manual, after Zeng Yong went to get the number of the three-dimensional model.
This industrial machine does not belong to the state, but to Yunkai's Dream Machinery.
The people of Base 1o1 would not dare to test such equipment indiscriminately without training in any case.
It's not about the value of the device, it's about the importance of the device.
"At least it's countless times faster than the most advanced computer on the earth...... Yun Kai doesn't know how powerful the chip that was dismantled from the cannon fodder machine by Xingmeng 9 is, but at present, even the most powerful computer in the world can't cope with the complex and changeable battlefield environment, so there is nothing comparable to this at all.
"......" She Hongwen was speechless, he didn't want to express any emotion about such a thing.
The technology of these aliens is not comparable at all.
"Coming, coming, Yunkai, is there a usB interface in this control center?" Zeng Yong quickly ran over with a portable hard drive.
The curved shape of this impeller has several gs!
Such a number is basically unimaginable for those technicians who do ordinary machining.
"What nonsense?" Yun Kai ignored the panting Zeng Yong, but snatched the mobile hard drive from his hand. Then he pressed a black button on the top of the control platform, revealing a thumb-sized hole, Yun Kai didn't care about the direction, and directly aimed the interface of the mobile hard disk at the hole, and then saw a white light drilled out of it, which disappeared in an instant, and then Yun Kai threw the mobile hard disk to Zeng Yong, who was stunned next to him.
Soon, a model of a four-bladed impeller appeared on the display.
Yun Kai personally went to carry the impeller that had been carried by the soldiers to the blank temporary storage area next to the industrial machine to the center of the workbench.
This is a part made of nickel-based superalloy by means of high temperature and high pressure guò powder metallurgy, which has not yet been roughed, and the overall thickness has a margin of six or seven millimeters.
After processing with an ordinary five-axis machining center, because the plastic deformation of this material is large, it needs to go through a lot of processes before it can enter the final finishing process.
In the end, it is necessary to use manual finishing means to cooperate with high-precision three coordinates for the final stage of processing, and the production time of an impeller takes more than half a year!
But Yunkai is going to process this impeller on this industrial machine tool at one time!
When I returned to the control platform, on another display screen, there was an area of the workbench, and the blank of the impeller was also very clear, Yunkai directly clicked on the top edge of the four blades (this is the touch screen), and then saw the manipulator on the edge of the workbench move through the monitoring of the screen, a manipulator clamped the top of a blade, and then lifted the impeller.
At the same time, the blank of the impeller coincides with the model to be machined in the area of the middle screen.
The blank is starting to become transparent, but the edges are clearly visible.
This is similar to 3D programming software.
While the manipulator clamped the impeller upward, the vertical spindle had been replaced with a high spindle that was supposed to be used for finishing, and before the onlookers could react, there was a subtle "buzzing" sound in the workshop where the breathing sound could be heard!
That is to say, without any operation, no tool alignment, no parameter setting, nothing, this industrial machine has begun to automatically select the tool for processing!
ps: Today's second update, the third one doesn't know if there is a wood......
It's true that there is no state today, and it's only now that the second chapter is out......