1271 Automation solutions that are not currently possible in the world (3rd update)
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The United States and Germany are the countries with the highest automation programs!
Wang Zixin said that they are out, which is simply impossible, unless FAW mainly considers cost.
China imports foreign equipment for the sake of technology. They are all professionals in this area, and naturally know what the situation is like, once there is good equipment from abroad to enter China, there will definitely be many people to study all kinds of technical information.
"Lao Wu, what are you nervous about? Let's do our best, obey the destiny of heaven, as long as we do our best, it's enough. Yun Fei naturally knew what Wu Yue was thinking.
Wang Zixin's question, he didn't bother to answer.
"Wang Zixin, help me make an appointment with Feng Yueling, and I'll talk to him in the evening." Yun Fei felt that he should take the initiative to talk to the other party more.
At this time, Feng Yueling was working with Henry Henry, the person in charge of the bidding of the French logo equipment company. The two had a great chat.
"Feng, you have absolute rights in this matter, you can announce the result as soon as possible, right? Compared to the Americans and Germans, our automation process is slightly lacking, but our price is hundreds of millions of dollars less than theirs! "Soon, Henry. Rout changed the subject.
Hearing this, the smile on Feng Yueling's face immediately froze.
This request of the French is really a bit sudden, although at the beginning he promised that as long as the production line of Peugeot equipment is not much worse than other competitors, and the price is lower, he can help mediate, but there is absolutely no promise that the French can directly win the bid!
Now the French became so eager.
"Mr. Henry, I think you've drunk too much, haven't you? Our bidding has to be ...... strictly according to the process," Feng Yueling said solemnly.
The Frenchman's production line, albeit an improvement from Peugeot's existing production line. Peugeot is in use, but there is no problem at all, but why the above suddenly requires large-scale automation, Feng Yueling is like a cloud.
"Feng, didn't you promise at the beginning?" Henry. Rutt said with great displeasure.
"What did I promise? Mr. Henry, your family is kind to me, and I am personally very grateful, but ......" Feng Yueling's face also turned cold. "This time, the superior leaders suddenly proposed to use the process equipment of the automation process, and they were all notified before the screening......
China has gone through 20 years of reform and opening up. It has become the world's factory. Many of China's industries occupy a pivotal position in the world.
However, this qiē is all quantity.
China is an industrial power, not an industrial power.
If we continue to expand our scale instead of taking the high-tech route, China's economic prosperity will not last long according to the current trend. Therefore, China must move forward from an industrial power to an industrial power. What can correctly guide the development of these industries is the role of state-owned factories.
A large-scale equipment manufacturing enterprise like FAW does not need a large team of workers in the process of vehicle production.
The largest number of employees is the upstream supporting factories of various spare parts.
This is the explanation that Yun Fei gets.
Explain where it comes from. Yun Fei did not disclose it to anyone.
"Does the state plan to take this as an opportunity to promote the development and construction of domestic automation control on a large scale?" Cheng Feng was very puzzled by such a question.
"This is something that the national leaders consider, and we don't need to dwell on it." Yun Fei said indifferently. "I'm just telling you that we have a great opportunity here."
Cheng Feng nodded. Didn't say anything more.
"Boss, Mr. Feng said that there was something to ...... at night" Wang Zixin didn't dare to say it out loud, for fear that Yun Fei would be angry at her.
Yun Fei nodded slightly. said he knew: "If you don't have time, you won't be free." I'm going to see tomorrow how advanced the technology these guys are willing to export to China. ”
Anyway, tomorrow the technology of each company will be displayed, which is what Feng Yueling said about openness, justice, and fairness.
The technical display of each company is not afraid of being plagiarized, because who FAW finally chooses, it is not possible for the winning bidder to adopt the design of another company, and everyone knows that the key design should be kept secret. But this time FAW is also strong enough to either agree or withdraw.
"The biggest feature of our design scheme is that the machine has a high proportion of the entire production line assembly, a large number of simple repetitive labor, all of which are used by professional machine workers to work, and the current welding production line, stamping production line, and painting production line can be fully automated...... The professional machine used in front-line production is provided by Boston Dynamics, which ranks first in the world...... "The United States has the highest proportion of workers in the automobile industry, which is something that the whole world knows."
"With this design, the production efficiency is 8.8 percent higher than the production line currently used by GM...... "Kester, the head of GM Equipment, proudly introduces their production line.
These production lines are not currently used by GM.
The cost is simply too high.
"Mr. Kester, may I ask, what is the maintenance cost of such a high proportion of machine Qì people? How to deal with professional and technical maintenance? "Cost also has to be considered.
The question asked by Feng Yueling is basically an inquiry about all companies.
The answer is simple, cookie-cutter – the Chinese technicians will be trained to handle simple and common faults, while the professional-grade core technology will be handled by the Americans' own technicians. They can provide some professional and technical personnel for China, provided that the Chinese side pays adequate salaries......
"We plan to make stamping, welding, painting fully automated, and final assembly semi-automated......
Although the design scheme provided by GM Equipment Manufacturing Co., Ltd. seems to have a very high automation process on the surface, it is not higher than the self-transformation process of the production line jointly provided by Toshiba and Mitsubishi of Japan.
The Japanese, this time, are working hard to win the business.
Their market, in the international arena, the United States under the pretext of Japan's development of weapons-grade atomic energy, Japan's exports to the United States have come to a standstill, and the entire Japanese economy has been severely hit.
Yun Fei thought. These two companies bid separately, and only now do they find out that these two companies are actually bidding jointly!
The production line scheme provided by the United States, the ratio of humans to machines is 86 to 1, while Japan is 102 to 1, Germany did not introduce their technical solutions, for their production line, Chinese know better.
And France, basically, went at two hundred to one.
"What we need is not the proportion of people in the production process. We need the lowest cost, the highest automation process, and the lowest operation and maintenance cost! Feng Yueling emphasized this.
At present, each project is a preliminary design plan, and there is no need to understand the details at present.
Only after the general plan has been determined can the details be determined.
With such a huge scale of automated production, who wants to complete the detailed design for free?
"Ladies and gentlemen, although we are the youngest in Jiuyi Heavy Industry Equipment Manufacturing Company in this regard, I think. In this regard, it can be done with simple drawings and slides. Before I get into that, I would like to take a few minutes for you to read a 3D simulation of our production line using a supercomputer......"
Wu Yue worked this for a long time, and after arriving at the Jiuyi Group. It is contaminated with the design habits of the Jiuyi Research Institute, and any design must be modeled out through guò three-dimensional design, and then the parts are assembled into a production line. Set the conditions for the simulation to run.
This design software is a design verification software that CAXA has been developing since '91 and has been continuously revising.
This is Yun Fei's mention yì. It has been valued by CAXA company, which belongs to the China Institute of Machinery Automation, and the Jiuyi Research Institute has been proposing various improvements, and many scientific research institutes in China have begun to use this three-dimensional software......
It's actually a video, and it's not very long.
The various equipment in the video are basically running automatically, starting from the stamping process, next to each heavy-duty punch, there are two mechanical arms, as if these punches themselves grow, and in front of the equipment is an automatic assembly line with a width of two meters.
All the processes are basically the same rhythm, the mechanical arm first clamps the blank processed by the previous process on the assembly line, and takes it back, under the control of the infrared detector on both sides of the punch, the mold falls down heavily, and bounces back instantly, and the mechanical arm puts the processed parts on the outside of the assembly line, and the assembly line automatically moves......
"This is the fully automatic stamping line we designed, and it only takes eight seconds to produce each part. In this workshop, the role of human beings is to ensure the effective operation of these equipment, and the whole line will run coherently before the mold reaches the wear and tear set by the program......" For the shocked people in front of him, Wu Yue pressed the pause button with satisfaction.
This design was created over the course of almost two years.
This set of solutions is not completely designed.
"Chief Engineer Wu, what we need is an automated production line, not a conceptual production line ...... made by using 3D simulation software and the computing power of supercomputers" This plan, Feng Yueling has never seen it, but this is really shocking.
Just look at the shocked eyes of the Americans, as well as the Japanese and even the Germans.
"It can't be! At present, it is impossible to achieve such an automated process in the whole world, especially the accurate positioning of the car shell in the stamping process...... "Kester was the first to react from the shock. (The novel "Intelligent Industrial Empire" will have more fresh content on the official WeChat platform, and there will also be a 100% lottery gift for everyone!) Open WeChat now, click on the "+" sign in the upper right corner to "add friends", search for the official account "qdread" and follow, hurry up! (To be continued......)