Chapter 646: Director, I have an idea
Assembly line production is the most efficient and least demanding production mode in the world.
In the same way, the pipeline mode is also the one with the lowest cost.
Although the assembly line will require 10 times or even 20 times as many workers as the traditional model.
However, the time, output, and comprehensive cost are the lowest.
In Datang, a country with a large population, the assembly line model is undoubtedly the most suitable.
The large population and low labor costs are the biggest advantages.
And the assembly line mode for the requirements of workers, almost zero, as long as a normal person, even if the brain is stupid, it is nothing more than a few more days of practice, practice makes perfect, efficiency will naturally improve.
Everyone in Datang can farm, whether they are smart or stupid, they can farm, which is a skill learned when they are young.
And compared with the two, the assembly line is much simpler than farming.
Yes, the assembly line is commonly known as a fool's operation, which is so simple that it is explosive.
Even if later generations gradually adopted industrial robots to replace manual operations, the mode of the assembly line has not changed, but greater progress has been made in automation, which can be regarded as a way to improve efficiency and reduce costs.
But now, not at all.
The first batch of people have now become veterans, and in three months, if you can't remember a few steps, then so many years of learning will be in vain.
In order to ensure that there is no problem with each part, it is customized strictly when making standards.
As for the wages of ordinary workers, it is only eighty dollars per month.
Odd workers still have three dollars a day, which is 90 yuan a month, and long-term workers have lower wages.
Of course, this is not the lowest, compared to most places outside, this price is already considered a conscience price, and it is the same as the salary positioning of a business group.
Gig wages are high, but gig jobs are not available every day, and the competition is fierce beyond ordinary people's imagination.
After a month, most people can work for half a month even if they burn high incense, if they are lucky, they can work for about 20 days, and those who dry for a month are even more scaly and phoenix-like existence.
Therefore, the salary of long-term workers is relatively low, but it is better than stability, eighty yuan per month, which is fixed, except for three days of vacation, so this treatment is still easy to accept.
After the news of recruitment was released, in just one morning, the personnel needed by the eight branches were already full.
Don't worry about any doubts that someone will have, think that the salary is low or something, who dares to say a few more words, maybe people will be full, most of them just ask about the salary, and then sign up directly.
The first thing to do when entering the factory is naturally a physical examination.
It's basically the same as a conscription medical exam, because there is an age limit, so there is not much to worry about in this regard.
Physical strength test, including running endurance test, weightlifting arm strength test, etc., and then vision test, this requirement is lower, as long as you can not read things wrong, and then there is an intelligence test.
Can an assembly line worker use an intelligence test? It is said to be an intelligence test, but it is actually a simple test of learning ability.
The method is very simple, that is, to pile up the blocks, by the demonstrator to demonstrate, keep repeating it, feel that you have learned, go to the next room to test, according to the demonstrator just stacked up the order of the bricks to pile up the figure is qualified.
The problem is not too difficult, there are only eight blocks of different sizes, and the requirement is to make no mistakes and complete them in one go.
Demonstrators are actually unsuccessful students who have been recruited and passed the study, and each time they demonstrate, they will draw a mark on the worker's card.
Those who can learn it within five times are counted as the first class, those who have learned it within ten times are counted as the second class, those who have learned it within 20 times are the third class, and those who have learned it more than 20 times are counted as the fourth class.
This is only a preliminary screening, but it is related to their subsequent job assignment.
Although they are all assembly lines, there are also technical positions, and there are not enough technicians at the moment, so we can only preliminarily screen out suitable people in this way, and then train them, and at the same time, they will also be found and supplemented in the later stage.
The higher the level, the better the work assigned next, although the contracts are the same at the beginning, but can the future of a parts shop responsible for building the steering wheel be the same as the workers in the final assembly workshop responsible for assembling trucks?
In theory, it's the same, but in practice, the latter has more room for advancement.
After more than ten days of busyness, the eight branches have finally entered the end and are about to enter the formal production work.
The equipment is also undergoing the final commissioning, and the eight branches, the largest number of people, are naturally two assembly workshops, each with more than 870 people, a group of 10 people, no matter what their current knowledge, at least this workshop is capable of assembling more than 80 trucks at the same time.
The number of parts factories below varies, there are more than 600, there are also more than 500, and the number of workers in the eight branch factories together has reached nearly 5,000, and this is only a preliminary scale.
Qiu Qiu is a candidate who failed the list, and originally felt that his sky suddenly darkened, but he didn't expect to come to a turning point in his life.
I signed up, passed the assessment, and after continuous testing during the training period and the adjustment of the position, I was finally assigned to the truck assembly workshop.
Although the process has been simplified and the production mode has been formatted, in Qiu Qiu's opinion, the burden on his shoulders is still not light.
Not to mention anything else, let's just say that the truck assembly, from the parts to its own workshop, and then to the completion of the assembly, the whole process needs more than 100 processes to complete.
This is still a great simplification of the steps, and also during the learning period, the department has carried out relevant coordination, in order to facilitate production, so a part of the steps are assigned to other workshops.
More than 100 processes, 10 people to complete, this is not a simple task.
At the end of a day's work, Qiu Qiu felt even more desperate, even if more than 100 processes were divided into ten parts, but the speed was still very slow, and the learning speed of ten people could not even catch up with his original learning speed.
In the evening, after work, all the foremen were gathered.
The workers went home from work, and they had to continue to stay for a meeting to talk about today's problems, and the most embarrassing thing was that in the whole day today, there were more than 80 groups in the entire workshop, and none of them completed the production task of a truck.
According to the original plan, today is the adaptation period, and at least more than 30 percent of the truck assembly task needs to be completed, that is, three days, or at most four days, they will assemble a truck.
But at this rate, seven days to be able to assemble is a good achievement.
Liu Shan's face was also not good-looking, as one of the overseers of the machinery factory, the production tasks were too different, which made his face not shine at all.
Not only the assembly workshop, all the branches, none of them can complete the task, the assembly plant is still better, although the progress is slow, and it will be better after adapting, but the parts and components are sold in batches, and the defective rate has reached sixty percent.
This is not in production, but in burning money, as for the reason, of course, the raw hand operation is not skilled, although a large number of mechanization has been invested, but it still needs to be done manually, these parts are all measured with calipers a little bit, wrong at all, this is wrong, to the final assembly there may not be installed, or cause potential safety hazards.
However, the problems have to come one by one, and there are still some accessories in stock, which are produced by machines when they are waiting for the arrival of workers.
"Let's talk about today's problems!" Liu Shan asked with a headache.
"Let me start with it, as far as our group is concerned, the current problem is obvious, the learning speed of workers is too slow, or rather, we overestimate their receptivity, one person needs to be responsible for more than ten processes, and many processes require two people, or even half a group of people to cooperate to complete, so in general, each person needs to be responsible for at least twenty processes.
They don't have the experience of those of us studying in the academy, and when faced with new knowledge, they may not know how to operate it, and they may not know how to accept it. Qiu Qiu was the first to stand up and speak.
Although he failed in the imperial examination, in the factory, he didn't want to fall behind.
Speaking actively, whether it is heartfelt or picky, as long as you can find and solve problems, you will leave a good impression on it.
You know, now the position of workshop director is still vacant, this is a relatively professional position, according to the court's style of employment, it is better to be empty, and when their group of people grows up, they will never be indiscriminate.
"Our group is in much the same situation, and now we can only let them adapt to it slowly."
"Or a group can assemble two units at the same time to speed up their adaptation process, after all, our process is sequential, so that they are constantly busy, not idle, the problem may be solved naturally."
Other people are saying everything you say, some are expressing helplessness, and some simply start to come up with ideas, and the abacus is almost the same as Qiu Qiu.
But he ignored a question, how can he still walk on this road with two feet, and he still wants to walk on one foot? It's simply not possible.
Of course, as an inspirational person who wants to climb up, Qiu Qiu is not one of those ordinary students, his grades are good, and it is not for nothing that he failed the list, and it is okay to retake the exam, but the chance of retaking the exam is not great, so he came out.
Looking at Liu Shan, who still has a headache, although he is very good, he is not a professional after all, and now there is no one, so he came here to star, but Liu Shan's work, that is, assigning tasks and supervising, cannot provide any help technically.
And on this problem, Qiu Qiu basically has a relatively reliable way to solve it, and said leisurely: "Director, I have a not very mature idea, maybe I can solve this problem." ”