Chapter VII Advanced Technology

In the process of printing and dyeing woolen textiles, the pretreatment of practice drifting is often classified as finishing, so in later generations, printing and dyeing is called dyeing and finishing. Pen, fun, pavilion www. biqugeใ€‚ However, at this time in the late Qing Dynasty, not only the Qing Dynasty, but even in the developed countries of the West, all printing and dyeing factories were mainly dyeing, and finishing was only a very minor link in the printing and dyeing process, so there was no word dyeing and finishing at the end of the Qing Dynasty. Qin Chuan deliberately wrote the dyeing and finishing factory on the sign at the entrance of the factory, just to let people be able to effectively distinguish the difference between his factory and other printing and dyeing factories.

At this time, the printing and dyeing process has several steps of raw cloth preparation, desizing, cooking, bleaching, and dyeing, which lacks singeing, mercerizing and finishing compared with the dyeing and finishing process of later generations.

The purpose of bleaching is to remove the impurities contained in the natural fibers, as well as various slurries, oils and dirt added in the process of textile raw fabric, so that the fabric is white and soft, and has good permeability. The presence of these impurities will seriously affect the quality of the colored cloth. Although the main process of printing and dyeing was also available at this time, the specific practices and purposes of each process were still very different from those of later generations.

For example, the preparation of the original cloth, at this time is basically to check whether the grey cloth ready to be dyed has defects, damage two indicators, and in later generations, only the inspection defects have spinning defects, weaving defects, in addition, the main inspection items are the length, amplitude, weight, warp and weft yarn density, strength and so on of the original cloth.

Another example is desizing, in order to weave smoothly, textile mills often sizing on the warp yarn to improve strength and wear resistance.

The slurry on the grey cloth will not only affect the water absorption of the fabric, but also seriously affect the quality of the colored cloth, and will also consume more dyes, so the slurry on the grey cloth must be removed before infection, and this process is called desizing. At this time, there were only two desizing methods of alkali and acid, and in later generations, there were two desizing methods of biological enzymes and oxidants.

Then there is cooking and bleaching, and later generations rarely use a separate process, but often combine the three processes of desizing, cooking and bleaching, which saves time and improves efficiency, and can reduce the damage of acids and oxidants to the fabric. At this time, the demarcation of the three processes is clear. Of course, the three processes are combined into one, which requires accurate proportions of various chemical raw materials and maintenance under certain conditions. And this is difficult for Qin Chuan, a graduate of dyeing and finishing.

The dyeing process may seem simple, but it is actually more difficult than the other steps.

Dyeing is generally enough to use a rolling mill, but if you take into account the stability of different dyes at different temperatures, the control of steam and the adjustment of the pressure of the rolling mill is a very delicate work.

When Qin Chuan was still in the concession, he changed the original four sets of rolling mills to two, and Qin Chuan handed over the drawings to Li Mingfang, who found someone to change them. After Qinchuan improved two sets of dyeing and finishing lines, each set has two rolling mills, that is, Qinchuan wants to use the front car to dye the rear car for color fixing, that is, to improve the color fastness of the colored cloth. At this time, there are two main types of dyes: Shilin and vulcanization, and one of the natural dyes is incomplete in color, and the price is also the most expensive.

Not only that, but these dyes have some insurmountable problems. Later generations basically used reactive dyes, and more than a dozen dyes authorized by Qinchuan to BASF are reactive dyes.

In terms of color fixing, Qin Chuan also made a lot of efforts, and later generations in the double car tie-dyeing and color fixing, but also through high-temperature cultivation and drying for further color fixing, the temperature should be controlled at 195-210 degrees. This high-temperature cultivation and drying also has a role, that is, shaping.

Moreover, there is mercerizing treatment that has not yet appeared at this time.

The so-called mercerization, through the grey cloth warp and weft directions are under tension, through the concentrated alkali treatment, so that the longitudinal torsion force of the fiber disappears, which will make the color cloth reflect light more regularly, so that the luster is greatly increased.

In each of these links, if there are various dyeing and finishing auxiliaries to match, the color will be more vivid and the color fastness will be better. Among the various additives that Qin Chuan has mastered, Qin Chuan now has more than a dozen dyeing and finishing additives such as leveling agents, desizing agents, softeners, fixing agents, and fluorescent brighteners.

As for the rest of the finishing, such as shaping, pre-shrinking, scratching, calendering, brushing, grinding, etc., Qin Chuan simply can't do it under the existing conditions.

Qin Chuan originally asked Li Mingfang to go to the concession with the renovated drawings and several masters of the dyeing factory after the completion of the equipment transformation, and Qin Chuan repeatedly explained to them the precautions for the use of all aspects of the new machine. Because although there has been equipment transformation, it is basically four sets into two sets, and because it is not simply combined into one, or even a little less, it is not difficult for these old dyers to accept.

However, despite this, Qin Chuan still led Li Mingfang and the old dyers and Chu Yuntao to start from the front end of the dyeing line again, and carefully explained step by step. Finally, Qin Chuan asked Chu Yuntao if he understood.

Although Chu Yuntao is not a dyer, he is young and smart, and he is exactly right when he repeats it, which makes Qin Chuan even more unhappy.

After Li Mingfang's shout to turn on the machine, Chu Dazhu and Wu Mingren happily closed the electric switch, and the two almost new machine production lines turned violently.

Although Qinchuan's two new dyeing lines have been reduced by half compared with the previous four, because he has combined the three processes of desizing, bleaching and bleaching, the efficiency has been greatly improved, and the output is not inferior compared with the previous four.

Qin Chuan only bought 1,000 horses of grey cloth this time due to financial reasons, and his two dyeing and finishing equipment can wash and dye 200 horses a day, and 1,000 horses is enough for him to use for five days. Knowing that there was still a period of time before the first batch of cloth was dyed, Qin Chuan was not spending time in the workshop, and after telling Chu Yuntao to keep an eye on whether the operation of each process was done according to his requirements in the workshop, he took Chu Yunfei to the two large suites of the factory protection team in the front yard.

Li Mingfang recruited the factory protection team according to Qin Chuan's requirements, including Shi Feng and Chu Yunfei, a total of thirty-two people, all of whom have some martial arts, and they are basically seventeen or eighteen-year-old stick guys. Qin Chuan asked Shi Feng to set aside twelve people, each six people in one shift into two shifts, on duty in turn, responsible for the safety of the factory at night, focusing on protecting the things in several warehouses and the machinery and equipment in the workshop.

Chu Yunfei followed Qin Chuan, and Shi Feng led the remaining eighteen people to arrive at the factory at five o'clock in the morning every day, and began to work after training for an hour and a half, the job is to take care of the factory door and prevent people from entering and leaving at will, and then to maintain the order of entering and exiting the factory to pick up goods, and to help the workers in the workshop behind to do some work to carry cloth.

The factory protection team still has half an hour of literacy time at noon, and Qin Chuan has already arranged for Li Mingfang to invite a gentleman. After the workers get off work, they have half an hour to continue training.

Qin Chuan drew a Tang knife figure with paper, and handed it to Shi Feng to ask him to find Li Mingfang to pay some money, go to the blacksmith shop on the street to make forty pieces, and find someone to make ten bamboo knives of the same style for training.

Qin Chuan has a lot of ideas about this factory protection team, he wants to train them like the army of later generations, and even give them a salary that is much higher than the current salary of the Huai army.

In order to arouse the enthusiasm of these young men, Qin Chuan took out the military uniform pattern of the Beiyang Army that had already been drawn to show everyone, this trick was very effective, and immediately made the young people of these factory guards very interested.

Even the excited factory guards, seeing the beautiful and majestic big-brimmed hats and novel standard clothing, immediately put their fear of the new owner behind them, and scrambled to see the uniform pattern.

Looking at Chu Yunfei, who was hot-eyed, he asked Qin Chuan a little unwillingly: "Dongjia, I follow you, can I also have such a uniform?" โ€

Qin Chuan understood Chu Yunfei's thoughts, and patted him on the shoulder with a smile.

"Although you are by my side, you are still a member of this factory protection team, and this uniform is indispensable for you."

After getting Qin Chuan's affirmation, Chu Yunfei, who was still a child, jumped up excitedly.

Looking at the young people of the factory protection team that he had pinned countless hopes on, Qin Chuan was also a little excited and unable to govern himself, taking advantage of the excitement, he pulled these young people to take shovels and pickaxes to the wasteland behind the factory in the backyard, and began to clear weeds to level the field and open up his training ground.

These young people are all martial arts practitioners, with excellent physical fitness, and they are in the head of the xing, leveling the field is elated, the wasteland in the backyard is originally very flat, and a large area will be cleared out in an hour, and Qin Chuan is estimated to have more than 300 pings.

Qin Chuan led the group of young people to work in full swing, and Chu Yuntao ran over with excitement on his face.

"Teacher, go to the workshop to take a look, our first batch of colored cloth has been dyed, and the color is really much brighter than the colored cloth on the market, and everyone is very excited."

Although the effect of dyeing cloth had already been expected by Qin Chuan, when he heard Chu Yuntao say it, he was still very happy in his heart, and ordered Shi Feng to say a few words, and took the Chu family brothers straight to the workshop.

In the workshop, the machines have stopped, and workers are stacking dyed colored cloth onto several flatbed trucks with low chassis. Li Mingfang, Chu Dazhu, and a few old dyers gathered around a high-stacked colored cloth cart, and everyone's faces were filled with excited smiles, and they couldn't help but marvel at the colored cloth with their hands.

Seeing Qin Chuan coming in, Li Mingfang, Chu Dazhu and those old dyers immediately surrounded him.

Li Mingfang said to Qin Chuan excitedly: "Owner, when you just exchanged the dyeing factory a few months ago, although you showed me the sample cloth you dyed, I was still a little worried about you, I was afraid that the quality of the sample cloth would not reach the level of the sample cloth if I got on the machine, and our dyeing factory would be collapsed by the Japanese again." I watched this color cloth today, and now I don't shoot it, as soon as our color cloth is listed, it's not crazy to grab it! As long as we put on a few more sets of machines, it will be cheaper if we don't dry up the East Asian dyeing factory in Little Japan. โ€

The eldest old dyer, surnamed Li, his hands trembled a little with excitement, and he pointed to the colored cloth on the board car and said.

"Owner, Mr. Li is right, I have dyed cloth all my life, I have never seen such a bright color cloth, the color cloth dyed in the small dyeing workshop, the dyeing is a little dark, the color cloth of the East Asia dyeing factory is slightly better, but it is not much better, compared with our color cloth, that is a heaven and an underground, our color cloth is on the market, it is three or five yuan higher than the color cloth of the East Asia Dyeing Factory, and it is guaranteed to sell wellใ€‚ใ€‚ใ€‚ใ€‚ใ€‚ใ€‚"

The first batch of colored cloth in Qinchuan was only dyed in three colors: navy blue, dark blue and blue gray.

Everyone's emotions also infected Qin Chuan, he turned around and said to the old dyer surnamed Li: "Master Li, you are only half right about the benefits of our colored cloth, our colored cloth is not only bright in color, but also much better in color fastness than others. โ€

He said to Li Mingfang: "Lao Li, I am going to make two sets of uniforms for each person in the factory protection team, and I have already explained the style to Shi Feng, I think so, the uniforms of the factory protection team will use our blue gray, and then use this dark blue cloth for each of our workers to make two sets of uniforms per person, and I will give you a pattern in a while, and in the future, the workers of our Aurora Dyeing Factory will wear uniforms made of our colored cloth when they go to work." โ€

The use of such a good colored cloth to make clothes for the workers on the job surprised the workers present.

Chu Dazhu said with a smile: "The owner, such a good colored cloth is used as a dress for work, it is not a waste!" I'm afraid that the big guys are usually reluctant to wear it, but I'm afraid that they will only wear it during the New Year. โ€

"Nope."

Qin Chuan said resolutely: "This tooling must be worn, and not only when you go to work, but also when you go to and from work, you have to let the people of Tianjin Wei know that such a good colored cloth is dyed by our Aurora dyeing factory, and you wear the colored cloth dyed by our factory, that is advertising to our dyeing factory." โ€

Although a few people heard the new word advertising for the first time, they could still understand Qin Chuan's meaning, that is, they wanted to erect a sign for Aurora Dyeing Factory through them.

Qin Chuan stretched out his hands and patted Chu Dazhu and Master Li on the shoulders: "Tell everyone, don't be heartbroken about these two sets of clothes, as long as we do a good job in this dyeing factory, I will not only give everyone a salary increase, but at the end of the year, I will also make a few sets of new clothes for each of your family members plus year-end dividends." โ€

Qin Chuan's words, not only Chu Dazhu and a few old dyers were excited, but even the other workers nearby who heard Qin Chuan's words also exchanged glances with each other excitedly.

"Lao Li."

Qin Chuan put away his smile, looked at the bright shadow shining in from the back window of the factory by the setting sun, and said to Li Mingfang: "The matter of uniforms should be arranged as soon as possible." โ€

"Also, this is the first batch of colored cloth from our dyeing factory, and now we have only dyed a hundred horses, so let's see if you can leave some people to work overtime, delay everyone for a few more hours, and dye another hundred horses. In this way, tomorrow we will send our Aurora brand colored cloth to Tianjin Wei's cloth shop to sell, and we will start the name of our Aurora dyeing factory one day earlier. โ€

Hearing Qin Chuan say that he would work overtime to dye another hundred colored cloths, without waiting for Li Mingfang's orders, several old dyers and Chu Dazhu hurriedly agreed.

Master Li said to Qin Chuan: "Owner, Mr. Li, you don't need to leave all the people to work overtime, I will order people to stay in a while, and the others will help put these colored cloths into the warehouse first, and then take out a hundred pieces of grey cloth, and others can get off work normally." Let's hold on tightly, and make sure that all the 100 pieces of colored cloth are dyed before the end of the day. โ€

Qin Chuan nodded: "It's okay, Master Li, you go to tell the master of our small canteen first, Lao Li, you go and buy some meat, and the people who work overtime tonight will have dinner in the factory." โ€

Li Mingfang happily agreed, turned around and busily arranged.