Chapter 602: Amazing Efficiency

The first and second 10,000-ton giant ships docked to the wharf, this wharf can dock 2 10,000-ton ships, when the big ship docked, the workers began to get on the ship, skillfully began to unload, the whole unloading process, Pierre did not speak.

More than 70,000 tons of fleet, is not the use of ro-ro or containers, the old bulk mode, to unload, need manpower, manpower and poor, even with the help of part of the tool, the weight of each component, can not exceed 300 kilograms, this process can be much slower, fortunately in Qingdao's hydraulic press, is also taken into account, ocean transportation, Qingdao can not have the ability to produce such a thousand tons of big things, each can be divided into different small pieces, and then packaged. Yang Yuanzhao also left drawings in detail, and even specially trained a construction team to disassemble and install him, and they also came along.

For example, 1200 tons of hydraulic press and 600 tons of free forging press, these big things, all in the bottom layer, neatly packed, fortunately, there are a lot of other equipment, ordinary machine tools and lathes that can process large propellers are first unloaded, Pierre have seen one by one, very satisfied, the new German machine tools, seems to have made some changes and adjustments, and the common slightly different, may be for the shipyard special procurement of it, Pierre has seen the machine tools, not 10,000, there are thousands, Not surprising this.

Carefully look at the batch number and model of the machine tool, the model is not the latest, but the functions that should be have, very comprehensive, for China, it is already the best that can be obtained, with these, as long as the workers are a little familiar, the efficiency of the entire shipyard can definitely be improved by more than 3 percent.

As the chief engineer who is familiar with the machine tool, Pierre has such confidence, but he doesn't know, his estimate is very different, after the efficiency of the machine tool scared him a lot, he is based on the efficiency of the machine tool itself, but he doesn't know, all the cutter heads, have been replaced by the powder smelting cutter head of later generations, although the production capacity of the all-in-one machine is limited, but how big can the cutter head of a machine tool be, if it is really reduced, you can choose the most cutting-edge layer of materials, Yang Yuanzhao of course will not be so picky, The production capacity of the Northwest is not so large that the all-in-one machine is tight, and the cutter heads are still supplied, and the entire Northwest now has no powder smelting capacity, and all the cutter heads are provided by Yang Yuanzhao.

As far as the cutter head of CNC machine tools is concerned, the first generation of cutter heads is ordinary alloy steel, the second generation is high-hard alloy steel, and then high-speed steel, aside from CNC, the fourth generation is the cutter head of powder smelting, on the processing efficiency and speed, this is several times the improvement, the hardness of the cutter head is large, the processing speed is fast, the sharpness is high, and the efficiency will of course be improved a lot, there are also technicians in the northwest, otherwise, Yang Yuanzhao does not dare to take out these machine tools with a big grin, to know that the cutter head is too fast, if you are not adapted, It is easy to process bad workpieces, and the possibility of injury to workers will also increase.

The machine tools were put in different categories, after Pierre saw it, according to his requirements, placed in various positions in the Jiangnan shipyard, as for the engineers from the northwest, asked for the time being these machine tools to be operated by the mechanics of the northwest, he did not have many problems, as the chief engineer, he always only cared about efficiency, as for who operated, who profited, he did not care at all.

The big guy is always the last to unload, hundreds of tons, or even more than a thousand tons of things, must be divided into different parts to unload, from the installation of the installation, it takes a lot of time, for the time being there is no need for everyone here, with the car to send most of the machine tools to the Jiangnan shipyard, the Northwest Machine Tool Group engineers, with hundreds of 4 or more technicians, the machine tool for debugging and installation, and under the watchful eyes of everyone, began the processing of the first workpiece.

Originally, just standing there and watching the excitement, Pierre had an estimate in his heart, but when a worker in the northwest with the best technology, almost close to the sixth-level work level, began to operate the machine tool, his face suddenly changed, he was not near the machine tool at that time, just standing on the periphery, but when the sound of processing workpieces sounded, he suddenly felt the difference.

The sound of the cutter head rubbing against the iron is there, but it is extremely slight, as if it has not been touched, is it just a fine scratch, according to the workpiece, this is wrong, and it is even possible to scrap the workpiece, when Pierre's eyes fell on the workpiece, the fixed workpiece has been processed out of a long row, he was shocked, such a fast speed, than ordinary machine tool processing, at least 10 times faster, but a cursory look at the processing of the workpiece, not only fast, but also extremely smooth, burrs or something are very few, This shows that the level of this worker is excellent, and he maintains a good standard at high speed.

Finally, when the sound of machine tool friction fell the processing of the workpiece came to an end, the technician put the workpiece into a special cleaning liquid to clean, the surrounding workers took a breath of cold air, this workpiece can be regarded as one of the most complex workpieces, the entire Jiangnan shipyard, only 2 workers can process, and the success rate is not high, only 12 less than the success rate, each processing takes at least 6 hours, even if the strong workers, up to two times a day, this is also a roadblock that plagues the processing workshop. But just now, it's only a long time, 15 minutes, when can the processing be so fast.

Before the workers could speak first, Pierre stood up and said to the inspector next to him: "Immediately survey and see what the level of the workpiece is?" ”

This kind of large workpiece, the naked eye can not be seen for the time being, but it is relatively flat, and many things need to be measured on the spot, which is an irregular workpiece, which will be used in the transmission device, which is the key to the power equipment of a ship, and it is also a big problem that plagues the progress. A ship has a total of 72, up to now, 15 days, but only 3 successes, according to a ship 3 months, two ships 6 months, maybe 6 months later, to be able to complete about half, then there is no way, can only be purchased, but this machine tool can be processed in 15 minutes, this is too fast, even if the efficiency is still 10 is enough to deliver, which will save a lot of costs.

For the shipyard, when the ship's order is signed, the total price is certain, and the cost savings in shipbuilding are profits, not gross profits, but net profits, which seem to be not much, but can accumulate into a lot, but will become a huge benefit.

As the chief engineer, Pierre not only gets a fixed salary, but also agrees to get a bonus of 2, and this part of the savings will also fall on him, which is not one or two workpieces, in the future shipbuilding, there are many workpieces to be processed, which will be an astronomical amount when added together.

The technician is measuring, and very quickly, the results are reported, all the numbers are all medium differences, that is, it is the optimal state, not only qualified, but also high-quality parts, such an efficiency and such a success rate, it is difficult for this technician to be the highest level.

The technician signed the confirmation letter with the technician according to the requirements of the first piece, which is a certain procedure, after the completion, and the workers did a simple communication, mainly the key points of machine tool processing and the difficulty of the workpiece, only a few minutes, but clearly explained.

Pierre is a little strange, why is this happening, but what shocked Pierre even more is still behind, after a test machine, several other workers also began to operate, the same high speed, 12 machines qì together to process this workpiece, and finally succeeded 11, only one scrapped, or only slightly flawed, according to the previous standard, a little processing can be used.

This speed, this efficiency is too high, 12 workers who can make this workpiece, all are tolerances, after the processing is completed, the leading worker casually asked, how much does this part have to be processed, a worker in Jiangnan Shipyard said that it is 144, with the order of the leading worker, the real processing began, the fastest speed can even reach 10 minutes, the slowest has reached about 13 minutes, after 3 hours of intense and efficient work, 144 processed parts were placed in front of everyone, and there were only 6 defective products, and even this defective product, in the previous Jiangnan Shipyard standard, was acceptable, and it only took to re-melt it, which is equivalent to about 150 processed in 3 hours.

Such efficiency and success rate, so that everyone is like an illusion, especially Pierre, as the chief engineer of Jiangnan Shipyard, can not be said to be a thousand opportunities, but there is not a lot of free time, the secretary and assistant in three hours, looking for 5 times, but he was sent away, he almost watched the processing of these machine tools and workers throughout the whole process, in the end, the facts are in front of him, 144 high-quality parts, placed in front of him, this may take 6 months, to be able to complete the processing, now, In just three hours, this production efficiency has not only increased tenfold, almost hundreds of times, but most importantly, the yield rate is quite high.

Skilled workers, may only be one aspect, the most critical is this machine tool, extremely fast, sharp, without the feeling of slow grinding of the previous machine tool, directly broken, under the manipulation of workers, processing forming, the sharpness of the cutter head dù and hard dù, can definitely be regarded as extremely strong, as one of the designers, Pierre is very clear about the difficulty of processing this workpiece, which requires many steps, the wear of the knife edge is also quite amazing, but on average each person processed about 13, The cutter head is still extremely sharp, these machine tools in the northwest seem to be made in Germany, but they are completely different from the German machine tools, is this the key, Pierre looked at the cutter head of the machine tool, and did not say a word. R1152