Chapter 13: Speechless
After the adjustment of the equipment pipeline was completed, the two workshop leaders could not wait to put it into production as soon as possible, Fang Hanmin was fully responsible for the process transformation, he reluctantly agreed to omit the equipment pipeline pressure leak test procedure, but insisted on job training for all operators.
"They're all skilled operators, can't you believe it? What kind of job training is just too much! Lao Wu, a workshop technician, was the first to object.
"It's not that I can't trust them, Wu Gong, I soak with them every day in the grassroots team, I know them too well!"
Fang Hanmin himself is a front-line operator, he has been in contact with colleagues for a long time, in his impression, the vast majority of colleagues not only have a low level of education, but also a lack of rigor in their work attitude, but also lack a sense of responsibility, he wants to through training, so that employees develop the habit of serious work, serious treatment of various process indicators.
In the previous life, not to mention the European RGP pharmaceutical company that has already achieved a high degree of automated production, even if Fang Hanmin's internship unit before graduating from his bachelor's degree ---- a domestic enterprise called Kangyuan Pharmaceutical Company, it has also achieved semi-automatic production, the key is in the production unit controlled by hand, the operator not only has a rigorous working attitude, but also has accurate control, and the control accuracy of various process indicators is almost the same as that of instrumentation.
On the other hand, these colleagues around them, one by one, not to mention precise control, and even few people realize the seriousness and importance of process indicators, and few people strictly abide by the process regulations, such a quality can not adapt to the requirements of modern industrial production.
Although he was entrusted with the task of temporarily responsible for the process transformation of the "acylation" post, Fang Hanmin was only a temporary worker after all, he knew that his name was not right, and he did not want to fundamentally change the status quo through a job training, in fact, that idea was neither realistic nor possible, he only wanted to let the employees know the necessity and importance of operating according to the process requirements through a short training before the official production.
Although the workshop director also wants to put into production as soon as possible, Lao Yang feels that since Fang Hanmin is responsible for the process transformation, he should be given a certain amount of respect, and he agrees to omit the pressure leak test procedure of the equipment pipeline, which has saved two or three days.
"Hanmin, what kind of training method is the job training you are talking about? How much time will it take? Do you want to gather the staff and give them lessons? "Lao Yang's main concern is the issue of time.
"On-the-job training is not so complicated, in fact, it is to observe and learn, so that they can see the correct operation method with their own eyes, time, and the production process of the 'acylation' post can be walked through from beginning to end."
"So, two days at most?"
"Yes, two days at most."
"Then stop arguing and hurry up." Lao Yang made a final decision, and Lao Wu, the workshop technician, had nothing to say.
According to Fang Hanmin's plan, during the job training, he asked Jiao Tiehui to take several employees of the original test team to conduct a production demonstration, combined with the actual operation, he explained to other employees on the side, through on-site observation and learning, the vast majority of employees should have something to gain.
At the beginning of the test team, Fang Hanmin taught Jiao Tiehui and several other workers the correct operation method, and now he is using them to demonstrate.
In the afternoon of the same day, Fang Hanmin asked Jiao Tiehui to prepare the required raw materials, and after going to work the next day, Jiao Tiehui and others began to put into the test run according to the new process, and Fang Hanmin taught the key points and precautions to the employees who observed and learned, and answered the questions raised by the employees.
"Xiucai, I remember that in the past, in the feeding process, the measurement of water was not so strict, it seems that it doesn't matter if there is more or less, but now I have switched to acetic acid, are the measurement requirements so strict?" A young worker who was not a few years older than Fang Hanmin and looked like Sven asked.
Being able to ask questions shows that this employee not only takes his previous work to heart, but also is very serious about his current observation and learning, of course Fang Hanmin likes such colleagues, "Master Xiaohuang, the previous medium was water, according to your statement, it doesn't matter if you have more or less, in fact, that operation is also against the process requirements; Now the medium is changed to glacial acetic acid, and it is more necessary to measure accurately, which must be paid attention to in the future production process. ”
"I remember that under normal circumstances, it didn't matter if the steam pressure was maintained within a certain range, I think Jiao Tiehui and they are operating now, frequently adjusting the steam pressure, isn't this operation very troublesome?" An older worker said with concern.
"Master Gao, I will answer your question in two ways. First of all, the previous operation method seems to be very convenient, but in fact it is not right, because it is not conducive to the control of the 'acylation' temperature, but fortunately, the water is used as the medium, and it is not too sensitive to temperature. In addition, glacial acetic acid is now used as a medium, and the temperature fluctuation cannot be too large at the beginning of the 'acylation' reaction, so they need to adjust the vapor pressure frequently, and once the internal equilibrium is reached, the temperature will be very stable. In fact, the new process is not cumbersome to operate. ”
......
The key to the "acylation" position lies in the reaction stage, where the core of the new process is, and as for the subsequent physical purification, using the same classical method, Fang Hanmin only needs to emphasize the sense of responsibility to the employees.
After a short period of job training, the "acylation" post is ready to fully resume production, from the training effect, the workers have mastered the operation essentials of the new process, so far, Fang Hanmin's task is basically completed, when the formal production, he will return the command to the "acylation" post of the squad elder Zhao, only when the problem is encountered, he needs to come forward to solve.
At nine o'clock in the morning of the next day, Fang Hanmin was writing a summary report in the temporary office, when Xiao Min, a workshop attendant in the same office as him, suddenly asked: "Xiucai, don't you smell the sour smell in the air?" ”
"Hmmm---?" Fang Hanmin took two deep breaths, "Yes, this is the smell of acetic acid, where did it come from?" With that, he got up and was about to go to the workshop.
Before he walked out of the office, he saw Lao Zhao trotting all the way to him, "Xiucai, you go to the workshop to have a look." ”
"Aren't I just going to the workshop, the air smells so sour, what's the matter?" Fang Hanmin asked eagerly.
"I don't know, you can go and see."
When he came to the workshop, he found that the fourth, seventh and tenth equipment of the "acylation" post were steaming hot, and of course, the smell in front of the equipment was even greater, and people couldn't stop coughing.
"Isn't this a leak of equipment? Stop the heat immediately and take measures to cool it down! ”
Fang Hanmin was really speechless, in order to save time, the two workshop leaders had to omit the equipment pressure leak test procedure, although he also reluctantly agreed, but that was a taboo in production, fortunately the leakage was acetic acid vapor, just the sour smell choked, if it was other toxic and harmful substances, who would be responsible?
In addition, the squad elder Zhao and the operators on duty have many years of practical work experience, and when they saw the leakage of the equipment, they did not take measures at the first time, but ran to find Fang Hanmin, and the professionalism of these people is really worrying!
After a while, Lao Yang, the director of the workshop, and Lao Wu, the technician, also came over, looking at the smoke still coming out of the equipment, I don't know if they really don't understand, or knowingly ask, "What's the matter?" What's wrong? ”
One employee replied, "The equipment is leaking." ”
"Such a big smell, don't hurry up and deal with it!"
Fang Hanmin said lazily: "It's being processed, what leaked just now is much worse than this." ”
Lao Yang and the workshop technician Lao Wu looked at each other, before the official production, it was Lao Wu who suggested omitting the equipment pressure leak test link, Lao Yang in order to resume production as soon as possible, also agreed to do so, and this situation occurred.
"How can a leak happen? Check which team built these equipment? "Lao Wu's purpose is to find out who is responsible.
In fact, it is impossible to be 100% insured in any construction process, after all, there are so many interfaces, hundreds of screws, who dares to guarantee that it is foolproof! Which screw tightness is inconsistent, which gasket is not properly placed, leakage may occur, not to mention that these construction personnel are not professional equipment installers, which is the main reason why the equipment needs to be suppressed and tested before production, but the workshop leaders decided to omit this process, and now there is a problem, Lao Wu hurriedly looked for the person responsible for the construction, which is not obviously to shirk responsibility.
Fang Hanmin wanted to bring up the matter of the equipment suppression and leakage test again, but he swallowed back the words when he came to his mouth, because he didn't want to embarrass the workshop leaders, but he wanted to give Lao Wu a small problem, "Wu Gong, I can tell you who is responsible for the construction of these equipment now." ”
"Oh, so tell me, who built this equipment?"
"Equipment No. 4 and No. 7 were constructed by the third group, and equipment No. 10 was constructed by the fifth group. What are you going to do with them? ”
The fifth group is easy to do, Lao Wu knows that the third group is the group of Lao Master Xu, obviously, in order to catch up with the construction period, the two sets of equipment responsible for the construction have leaked, but the third group relies on Qingyuan's thorn, Lao Wu immediately felt tricky, "This ......" He turned to look at Lao Yang, the director of the workshop.
A scoundrel like Lai Qingyuan, not to mention that Lao Wu avoided him, even the workshop director was unwilling to provoke him, the workshop technician asked Lao Yang's opinion, and Lao Yang asked Fang Hanmin about the situation, "Hanmin, is the loss caused by the leakage big?" ”
"If you want to talk about the loss, there really isn't much, because it was discovered relatively early, and it was dealt with in a timely manner, and it didn't cause much harm."
Lao Yang thought for a while, "Since it didn't cause much damage, then don't punish the person responsible for the construction, isn't there just a few leakage points, just let the third and fifth teams rework and deal with the leaks." ”
Fang Hanmin expected this result, because the accident did not cause much damage, but the third team's work attitude should be punished, but the two workshop leaders were afraid of Lai Qingyuan, a scoundrel, so they escaped.
Originally, the squad leader should have conveyed the instructions of the workshop leader, but Lao Zhao was even more reluctant to deal with Lai Qingyuan, "Xiao Fang, about rework, you go and talk to Lao Xu and them." ”
"Master Zhao, I have handed over the work to you, and now it is not under my control, I will convey the instructions of the workshop leader, do you think it is appropriate?"