Guangdong Province, Water City, Hutao Industrial Park

After getting up today, many masters received messages from their superiors.

It is required that at nine o'clock, gather on time in the first conference room of the industrial park to explain product information and technology.

When a product is manufactured, the information can be divided into two parts. One is the process part, and the other is the process part.

What is a craft? The process is the material composition of the product.

The process is the sequence of combining these objects in a rational manner.

How to produce qualified products? It is necessary to have a clear understanding of the process in each process.

The core is to tell the masters what is a qualified product.

As for the manufacturing process, because each master has different craftsmanship and different production habits, there will be certain differences, and there is no way to unify this difference.

However, what is a qualified product can be uniformly recognized.

In summary, it is what kind of product I want, I will tell you clearly, as for the production process, I do not limit you.

Moreover, I have also summarized the elements of the production process to share with you. As for whether to adopt it or not, it is up to the masters to decide for themselves and is not mandatory.

Sometimes, the differences made by manufacturing habits can be huge.

It's not easy to unify.

Nine o'clock in the morning

The first conference room, which can accommodate 500 people, has more than 200 people seated.

Among the more than 200 people, there are not only colleagues from the order receiving department, colleagues from the order breaking department, colleagues from the planning department, colleagues from the process department, and colleagues from the production department.

In particular, the masters in each process, regardless of size or apprenticeship, are all in line.

The podium is in the first row, and there is a huge projection screen directly in front of the venue.

Wei Zhijie sat in the center of the first row, and as soon as the time came, he picked up the mouse, performed a round of operations, and opened a PPT.

The theme of the PPT is: detailed explanation of the products of Cangjiang City's Shanshui Linxi Project.

Open the first page of PPT, which is the information of the Shanshui Linxi project.

The above clarifies the nature of the project, the time of the project, the location of the project, the time and quantity of the first phase of delivery.

Wei Zhijie's clear voice was transmitted throughout the venue through the microphone, allowing the new colleagues to have a deeper understanding of the project.

The content of the PPT was very detailed, and Wei Zhijie spent ten minutes explaining the ins and outs of the project to everyone at the venue.

After introducing the project information.

Wei Zhijie began to explain the product.

"First of all, before explaining the product, I want to tell you a piece of information, in the first phase of Shanshui Linxi, our company won a total of 20,000 sets."

"Among them, there are 10,000 large units. There are 9,000 medium-sized units and 1,000 small units. ”

"The products involve 9 major spaces and 18 categories, which are:

Entrance space: entrance cabinet, shoe cabinet, entrance cabinet,

Kitchen space: cupboards,

Dining room space: sideboard, wine cabinet,

Living room space: TV cabinet, coffee table cabinet,

Study space: bookcase, desk, tatami mat, bay window cabinet.

Bedroom space: wardrobe, chest of drawers, dresser,

Bathroom space: bathroom cabinet

Balcony space: balcony cabinet,

Storage space: Lockers. ”

"Because of the huge amount involved, the product structure has been significantly adjusted this time."

"All of you here have also worked a lot of time in major brands, and as you know, major brands are designing, producing and installing standard cabinets as the core."

"Although this method is convenient for design, production and installation, it causes great waste to the board."

"I took this TV cabinet as an example, the top cabinet that was originally composed of three standard cabinets was merged into a combination cabinet. This combination cabinet can then save two side panels. ”

"For tens of thousands of sets of engineering orders, the cost that can be saved is not a few. Of course, this structure will also have its own drawbacks. ”

"The original practice of standard cabinets, during production, only one side of the side plate needs to be punched, and after being made into a combination cabinet, there is a probability that double-sided holes are needed."

"This means that the same board needs to be double-sided, which increases the workload for the master of the hole arrangement."

When Wei Zhijie said this, the master of the drill row really caused a commotion.

But it soon subsided.

All of them here are masters, and they soon discover a core. Because the engineering order is in batches, although some parts are perforated on both sides.

But in fact, the equipment does not need to be debugged, especially the manual six-row drill, as long as the parameters are debugged, the plate can be continuously placed into the internal processing.

Then, the first machine is placed on the front side, and then placed on the back of the second machine, so that the efficiency is not very bad, and the proportion of boards perforated on both sides is not very high.

Wei Zhijie watched the reaction in the hole squad quickly subside, nodded with great satisfaction, and continued: "All the masters here should have discovered the law, which is why a hole squad and the production line are configured according to three equipment. ”

"Because two of them are used as mirror holes, and the other is used as double-sided holes."

Seeing that the hole laying masters all looked clear, Wei Zhijie looked at the masters in the edge banding process and said:

"Please note that all the products in this project are made according to the backplate bag groove of 10mm, the backplate groove is 5mm wide, the depth of the groove is 6mm, and the backplate thickness is 5mm."

"In addition, all products are designed according to the slotted method, so that the slotting function on the edge banding machine can be used to simultaneously slotting the edge."

"So. This time, the edge banding is also equipped with two processes. In the front process, three sides are banded, two short sides and one long side. When the last long edge is sealed, it is slotted at the same time. ”

"In this way, not only saves time, but also reduces a process, which is why the price of edge banding has increased slightly."

"As you know, the back plate slots are opened at the same time as the edge banding. Due to the power problem of the equipment, the speed can not be too fast, so the edge banding process increases the labor price. ”

Looking at the edge banding masters, they also nodded to show that they understood, Wei Zhijie's purpose was mostly achieved.

He continued: "Let's take a look at the drawings of this TV cabinet, there should have been 11 standard cabinet combinations, but after our company optimizes, there are only 4 combination cabinets left."

"In order to better cooperate with the production this time, the design department and the process department have completed all the drawings of the processed parts involved and printed them out."

"In production, please pay attention to the accuracy of the holes, and the quality department must strictly control all the first pieces, and must reduce batch errors."

After expressing the attention and requirements clearly, Wei Zhijie left some time for the people below to digest.

Although there was a lot of discussion in the team, the overall mood was relatively stable.

Wei Zhijie's initiatives actually have a huge impact on production.

These initiatives, if they are in a factory that has been in operation for several years, will definitely be greatly hindered, and even the master of production will take the lead in opposing it.

However, Hutao is a new factory this time, and when everyone arrives in the new environment, they will be more open to acceptance and open-mindedness, after all, it has not affected the income yet.

After everyone had digested it, Wei Zhijie said: "In this production, the company will use three reward mechanisms to conduct mutual review and assistance between various processes. For example, if the previous process finds that the next process has made an error, the next process will be rewarded with 20% of the value of the part. ”

"And if the quality department finds a batch error in the process, it can also get a 20% reward of the value of all parts."

In addition, in addition to the normal wage income, the company will set up several awards, such as: 100% error-free award, product quality excellence award, material high utilization rate award, etc. For each award, there will be a prize ranging from 5,000 to 10,000 yuan. ”

"Wow!"

When they heard that there was an extra reward, they were all excited.

People are like this, eating from the bowl and looking at the pot.

"I'm here today, first to announce an indicator, in terms of cutting, the utilization rate of 88% of the plate is the standard, higher than 88%, how much the master saves, take 60% of the value of the saved material."

"Edging is 92% of the standard, and the part saved is also 60% of the material value."

"The packaging is 93%!"

"Fog grass, the cutting process is developed!"

Hearing Wei Zhijie's announcement, Liu Wei and several of his small workers glanced at each other, and they could see the excitement between each other.

Each cutting master has his own specialty, and Liu Wei's specialty is to save materials by calculating the typesetting of parts in more than ten years of working life.

The project has more than one million plates, even if it is distributed to him according to 16 cutting lines, there are 60,000 or 70,000 pieces, and a 1% increase is 6 or 700 large boards, each of which is about 180 yuan.

It is equivalent to increasing the utilization rate by 1%, which is to earn an extra 60,000 or 70,000 yuan.

The cutting masters glanced at each other, and they could see the heat in each other's eyes.

If this is not good, the income will be equal to the wage rate.