Chapter Seventy-Six: Standard Operations
When he came to Su Qicai's side, Li Xiang saw that he was surfing the Internet, reading some articles such as health preservation, Li Xiang raised his eyebrows, glanced at Su Qicai's somewhat bald head, and coughed lightly. Pen "Fun" Pavilion www.biquge.info
Hearing Li Xiang's cough, Su Qicai noticed that there was a person standing next to him, hurriedly closed the webpage, and after seeing that it was Li Xiang, he said, "Li Xiang, do you have something?" ”
Li Xiang nodded and said, "Su Gong, the online measurement tooling has been made by the fitter Master Zhang this afternoon, and I have already distributed all of them just now." ”
Su Qicai listened, a little happy, and said with a smile: "It's very good, I've always wanted to complete this work, but there are too many trivial matters, so it's delayed, and you can complete it in such a short time, it's really good." What, is there any problem? ”
Li Xiang thought for a while and said: "There is a little problem, I found that not all operators are interested in this online measurement tool, and even a few people are too troublesome. ”
Su Qicai was silent for a while and said, "Our employees' quality awareness is not very strong!" In addition, in the past few years, the situation of our Daxuan is very good, everyone only pursues output and ignores quality, which has led to the current situation, do you have any ideas? ”
Li Xiang nodded and said: "First of all, we must set standards and requirements for online measurement. The frequency, item, and recording of online measurement must be set, so that quality problems can be traced in the future. ”
Su Qicai nodded and said: "This is easy to do, the process documents we currently implement are "Machining Process Card" and "Machining Inspection Card". Among them, the inspection card contains some requirements for inspection, and I will send you the electronic version in a while, and you can modify it according to the actual situation. ”
"In addition to having a good set of requirements, you also need to have a good approach." Li Xiang continued.
After hearing this, Su Qicai frowned slightly and asked, "Formulate a method?" Didn't you explain it to them when you gave it out? ”
Li Xiang smiled slightly and said, "Of course I made it clear, but if the operator is changed between processes, won't it be taught again?" Therefore, I want to make a standard assignment, no matter who does it, as long as it is executed according to the standard assignment, there will be absolutely no mistakes. ”
"Standard homework?" Su Qicai muttered in a low voice.
Now the workshop to train operators, generally still the master with apprentices, the general apprentices follow the master for a few days, almost learned, can be fixed, there is never any standard operation.
Li Xiang saw that Su Qicai was a little puzzled, and explained: "This standard operation is what I read from some books on enterprise management. The so-called standard operation is a work method that minimizes unnecessary waste and effectively produces high-quality products under the premise of ensuring safety, focusing on the operator's action. To put it simply, standard work is a tool in the production process. ”
Seeing that Su Qicai seemed to understand a little, Li Xiang continued: "At present, we may not be doing very well in this area, I plan to start from the small aspect of online measurement and promote the use of standard operations." ”
"Be specific." Su Qicai said.
Li Xiang smiled slightly and said: "For example, the distance from the center of the cylinder bore to the side can be measured by the action of the measurement, the measurement tooling and other elements, the more detailed the better, so as to form a standard operation, no matter who does this process in the future, according to the method shown in the figure, there will definitely be no mistakes." ”
Su Qicai thought for a while, nodded, and said: "Your idea is very good, in this way, you first take these online measurements you have done, and make a standard homework, if the effect is good, then we will go to the leader to apply for promotion." ”
Li Xiang was overjoyed when he heard this, and hurriedly returned to his computer to prepare a template for conceiving a standard homework.
At this time, Su Qicai had also sent the electronic version of the "Machining Inspection Card".
Li Xiang double-clicked and clicked, and found that this check card contains a lot of content, and the header part includes the name of the zero (part) piece, the part number, and the name and process number of the process; The content includes the inspection items, the name and specification of the measuring tools used, as well as the frequency and record requirements of the first inspection, self-inspection and inspection.
Li Xiang nodded, he was quite satisfied with this test card, it was like a constitution, although it was not very specific, but it was comprehensive, and all the contents were included.
According to the details of the online measurement tooling, Li Xiang added some items to the relevant processes, so that even if there are requirements, the next step is to formulate a method.
At this time, it was time to get off work, and the other people in the office packed up their things very punctually, and in less than five minutes, Li Xiang was left alone in the office.
Li Xiang decided to work overtime tonight, anyway, he is alone now, and he has nothing to worry about.
Tonight, I will sort out the template of the online measurement standard homework, fill in the content of the homework, and wait until tomorrow to take a few pictures on the site and paste them, which is done.
A good start is half the success, Li Xiang does not want to deal with this work, but thinks very seriously about the measurement of each process.
Through the office, Li Xiang raised his eyes and stared directly at the body in the workshop, fortunately, there was no one in the office at the moment, otherwise someone would have mistaken Li Xiang's expression for a nervous mind.
Looking at the structure of the body, Li Xiang divided the measurement of each process into steps, and even included the operator's action and position, Li Xiang took it into account.
Then, Li Xiang repeatedly deduced and removed some unnecessary actions, so that the standard operation action of process measurement was perfectly displayed in Li Xiang's mind.
Fill in the steps of this measurement in the designed standard work template, and Li Xiang immediately proceeds to the next process.
Li Xiang can't actually guarantee that the standard operation of each process is so perfect, after all, he has not operated on site for a long time, but the standard operation has a characteristic, that is, continuous improvement.
Making a template for a standard assignment is not a simple task, and Li Xiang even finds it more difficult and troublesome than designing those online measurement fixtures.
Li Xiang has no experience in practical operation, and many actions rely on imagination, which makes Li Xiang understand that design work is inseparable from on-site research.
Finally, Li Xiang completed the last standard homework template for online measurement, stretched his waist, and looked at the time, and more than an hour had passed.
Li Xiang shook his head with a smile, estimating in his heart that the company's restaurant must be closed, and it seems that he will have to go to the roadside stall tonight to have a meal.
ps: On the first day of work after the year, there is no state, and I am sleepy ~~~ Ask for collection and recommendation ~~~