Chapter 741: A New World-Class Factory

Leipzig, which is called the East, is honestly looking up to the Germans, and you must know that the area of BMW's Leipzig factory is actually only 0.81 square kilometers, which is less than half of the area of Huayang Power's new factory.

Therefore, it can be seen that Jin Xiaoqiang's ambition is huge, and the new factory can be called a world-class factory.

The detailed design drawings obtained from the Germans in August last year, after which Huayang Power immediately began to break ground, and the construction standards are absolutely looking at the world-class factory.

The first thing to do is to tear down all the old factories within the planned area of the old factory area, and then remove the construction waste, and then excavate the land to lay the foundation.

It seems that the factory will dig 4-6 meters deep in the ground below, and then backfill it with all the sediment from the Hunhe River that meets the anti-vibration standards.

The total amount of excavation and backfill of the earthwork alone will be as high as millions of tons, such a huge amount of work, but it is a pleasure for the large and small construction developers of Nan#Yang, because according to the design standards of the Germans, in addition to some high-standard, technical construction manufacturers can complete the construction of the plant, like some small developers, they can only participate in the initial earthwork.

Although the wages of this earthwork project are very low, the huge amount of work still makes many small and medium-sized developers happy.

Of course, Jin Xiaoqiang is not a fool, in addition to some special units that need to be taken care of and have obtained quite a lot of orders, a large part of the other projects, of course, fell back into the hands of Huayang Real Estate in his hands.

It is definitely a waste to have a ready-made engineering team in hand, and if you don't do the business of changing your left hand for your right hand, will you watch your money flow into other people's pockets in vain?

So the engineering team of Huayang Real Estate. It is undoubtedly a big winner of this big project. Although it is because of the principle of the shareholding system, a lot of money will flow out of this part of the construction, but this is also to a large extent. It alleviated Jin Xiaoqiang's personal financial pressure, after all, the current Huayang Power is his personal sole proprietorship.

Jin Xiaoqiang has calculated, this large-scale factory with an investment of 9 billion. If Huayang Power undertakes most of the next project construction, then his Huayang Real Estate can at least recover its investment of 3 billion yuan in this project.

In this way, the total calculation of this project is actually an investment of 6 billion, and more than 3 billion of them will be used on the production line.

The new plant will be highly automated, with a conveyor belt of a production transport line passing through the second floor of the entire plant, starting from the factory's logistics and distribution workshop, then through the stamping shop, and then into the welding shop. Then there's the paint shop, then the final assembly shop, and finally even the factory offices. In this way, even engineers in the factory. Or white-collar clerks can see the production completed in their own office area. Or what kind of accomplishment would it be to have a half-finished workpiece passing over your head?

The car that is finally assembled will be transported directly to the storage area via the transmission belt, which is definitely a very genius idea.

Of course, this idea was also carried out by a German design team, and it was almost exactly the same as the design of BMW's Leipzig plant.

The stamping equipment used in the new plant will also come from Germany, but it will not be the previous Kohler company, but Schuler AG, which will be used by the same supplier as BMW, Audi and other major companies.

Schuler's products were chosen not only because they were more expensive, but also because of their more advanced technology. …,

At present, the stamping machine used by many domestic joint ventures can be said to be not the top products in the world, on the one hand, because those foreigners think that they do not need such a good stamping machine, on the other hand, it is also because of funds and so on, but these are not a problem at all in Jin Xiaoqiang.

To do the best, so when purchasing equipment, Jin Xiaoqiang did not hesitate to use the most advanced equipment, as for the previous use of Kohler's stamping machine, which has only been used for a few years, will be transported to Yangcheng, where the new factory will continue to exert residual heat, after all, the original Kohler products, is also excellent, for most of the current automotive steel plate stamping is enough, but in the production of some top-level models on the material, it will be slightly insufficient.

At present, the Kohler stamping equipment used by Huayang Power is the same level of product as the stamping machine used in most joint venture factories in China, and it is also the most common 4-step or 5-step stamping machine in the world, and the Schuler stamping machine he purchased this time is a 6-sequence high-speed stamping machine.

This press is undoubtedly advantageous when it comes to stamping parts with more complex shapes, especially when producing some models and other equipment with more complex shapes and structures.

Ninety percent of the steel used in stamping, especially the parts involving special steel, will be provided by the company's special metal smelting center, and some ordinary profiles, or higher-level metal materials, Huayang Power will consider importing.

More than 60% of the molds used in stamping are produced by Huayang Power, and the precision is very high, the highest standard can reach the accuracy of one hundredth of a millimeter, of course, there are still some high-precision molds, which are not currently manufactured by Huayang Power, and these molds are either imported from Germany or Japan.

These dies are rinsed after each stamping to ensure future production accuracy.

The new line can stamping 14-16 times per minute, and can stamping 0.6-1.2 mm steel plates into outer coverings, as well as 2.0 mm steel plates into structural load-bearing reinforcements.

In addition, he can complete all stamping die changes in less than 4 minutes, and can also ensure that the tolerance accuracy is controlled within 0.2 mm.

With such a stamping production line, it is undoubtedly a tiger with wings for Huayang Power.

In the next welding workshop, it is even more remarkable, you must know that in the welding workshop of BMW's Leipzig factory in Germany, they have more than 700 welding robots at most, and the degree of automation is as high as more than 97%, and in this workshop, Huayang Power can be said to be not inferior, they have also used nearly 700 robots, but because of the large area that needs to be covered, their degree of automation is slightly lower than that of BMW, but it can also achieve more than 95% automation efficiency.

More than 60% of the products of these welding robots are products of ABB of Sweden, including more than 200 welding robots on the local welding line and more than 100 welding robots on the total welding line.

And there are some parts that are not particularly critical, which are Japanese robots, and there is no way to make Japanese things cheaper, and for some trade considerations, these Japanese products have to be taken care of.

The most important thing is that in some production lines, Huayang Power also boldly tried to use its own robots, although the accuracy and efficiency may not be as high as the products of the Swedes and Japanese, but after all, it is not a special requirement for precision and efficiency, so it is also a breakthrough.

Huayang Power itself is planning to extend like the equipment manufacturing industry, so this time is also a breakthrough and attempt, if you can't believe in your own products, then how to do it in the future. …,

Therefore, although this may slow down the efficiency of the entire production line, Jin Xiaoqiang still insists on using his own products, because only in this way can Huayang Power's robotic equipment be tested, and accumulate experience to develop at a higher level.

If we never go to work on the field, find problems and solve problems, then Huayang Power's robotics and equipment manufacturing capabilities will never break through.

Moreover, Huayang Power has also mastered spot welding, riveting welding, laser copper rod welding, laser welding, arc welding, copper rod welding, stud welding and other welding methods, and these methods have also been maximized in this workshop.

In the detection equipment is also used in the setting of the robot, there are 4 detection robots in each position, each robot carries a sensor, processes the data, and finally cooperates with the sensor software to achieve the best imaging effect, and then compares with the M three-line offline coordinates, the whole standard is very harsh and strict.

It is not a big deal to say that the production process here looks like Rolls-Royce, because in the painting stage, the new process used this time is exactly the same as Rolls-Royce, using a rotary dip coating system.

To put it bluntly, the body-in-white is put into a large pool full of paint for rotation, soaking, and then using some electroplating modes for coating treatment, the efficiency is greatly improved than the previous spraying mode, and it also reduces pollution and saves raw materials, so this system is very advanced, and it is completely the level of the world's first-class automobile manufacturers.

The final assembly workshop is the workshop that needs the most workers, and if there are many orders, it also needs three shifts to meet the needs of the market.

In this workshop, the workers need to integrate the engine, other electronic equipment, accessories in the first-class car, etc., as well as debug the chassis, driving steering machine and other key parts, so this is a place where the installation level of workers is very high.

Fortunately, there has never been a shortage of skilled assembly workers in Nan#Yang, even Huayang Power itself, after several years of tempering, has also trained many such workers, so there is never a shortage of skilled workers.

After the completion of the final assembly, it is the inspection and warehousing, and the whole set of processes has taken shape, and this world-class large factory has begun to take shape!