Chapter 070: Workshop Experience
To tell the truth, Chen Zhigang has been traveling from south to north for more than ten years, and he has seen not thousands, but hundreds.
In addition, he has been sending plates to Dawangzhuang, so the plate processing enterprises he has contacted are all over the country.
There are branded ones, and there are pure OEM ones.
But he has never seen a company like Hutao Group.
The reason why Chen Zhigang can become the leader of the team is that in addition to his age enough, another point is that he is careful enough.
The route of each departure and the characteristics of the goods transported are one of the things he focuses on preparing and understanding.
After joining Hutao Group, he went to the workshop to understand the situation of transporting goods as soon as possible.
Especially the speed at which the product is shipped.
From the administration department, he learned that the number of the fleet was 42 vehicles.
This delivery is a product that was produced within 24 hours on the 22nd.
Aside from a CNC that produces heterosexual plates, each production line, a shift of ten hours, produces an average of 500 large plates.
Two shifts a day is 1,000 boards.
15 production lines down is 15,000 slabs.
If you look at it purely from the big board, it is more compact, and it is enough to transport it with 7 ten-meter tokas.
However, after the large plate is produced into small parts, and then into the packaging, the volume will undoubtedly become larger, plus the need for supporting hardware and accessories, etc., it is estimated that it will take 8 trucks to transport.
After knowing the data of the vehicle.
He came to the workshop, after the application, review and approval.
He entered the workshop and observed the production process of the product on the production line, and there was nothing to say about the process of cutting.
Chen Zhigang didn't understand very well, and the only thing that surprised him was that Hu Tao's slotting seemed to be done on the edge banding machine.
He has been to many factories and visited the workshop, and it seems that 90% of the current factories are completed on end milling and gong lifting machines.
After slotting on the edge banding machine, it feels like the production line is 20% shorter.
Once the parts are sealed, they are punched directly and then sorted and packaged.
The packaging line is in the back section of the two workshops.
Because of the superposition of the material splitting relationship, generally a specification of parts are produced at least 100 pieces at a time, some of the same parts even open hundreds of pieces at a time.
For example, the side panel of the cabinet wall cabinet, because of the relationship between the slots, the left and right panels are universal, and the top and bottom panels are also universal.
The only difference is that shelves are divided into movable shelves and fixed shelves.
Chen Zhigang stood on the packaging line and watched the subcontractor pick up the goods.
The good plates produced in front are stacked on the left and right sides, and some of them are stacked on a pallet, and one layer is 4 pieces, which is as high as 60 layers.
On the side of the tray there is a sign that reads:
Left and right side plates, top and bottom plates, middle vertical plates, movable shelves, fixed shelves, thin back plates.
The subcontractor inspected 4 side plates, 4 top and bottom plates, then 2 middle risers, then 4 movable laminates, and finally 2 thin back plates.
After all these are matched, he puts them on a tray, and after pressing a switch, the tray goes down the electric rolling line.
When passing by the first packing table, a female worker pulls a piece of paper from the pile and places it on the packaging table.
Another female worker quickly picked up 2 side panels, 2 top and bottom panels, 1 middle riser panel, 2 movable shelves and 1 thin back plate on the rolling pallet.
The long plates are then placed under the paper and begin to be stacked.
It turned out that the female worker who took the paper skin took out four corner protectors under the table, and after the female worker folded the boards, she quickly placed them in the four corners.
The two then place two long and two short pearl cotton strips around the board.
Then fold the paper and tighten it into a box.
Seal the left and right sides with sealing glue and wrap them in the middle to form a package.
The two cooperated tacitly, and the process was smooth.
From putting the paper skin, to inspecting the board, putting the protection, folding the paper skin, and sealing, the whole process takes less than 1 minute.
On the pallet, the other plates are all picked up when they flow to the next packing table.
At the end of the rolling line is a pneumatic lift, which takes a pallet and lowers it one level.
When the pallet is full, move the pneumatic elevator to the side and roll it back.
It is worth mentioning that the paper skin seems to be designed in advance, and when the product comes, the packaging is not big or small.
It's not like other companies, which also need a packer to cut with a blade.
After the packaged package is labeled, it rolls along another electric rolling line towards the waiting area.
Chen Zhigang followed and looked down, and he paid attention to the label on the bag.
It reads: 136 units, 18 buildings - 1-2 packages of cabinets - wall cabinets - type A, and the other package is 2-2 packages.
It seems that this set of cabinets has 2 wall cabinets, and the information on the label makes Chen Zhigang, a layman, understand it at a glance.
And there are 1-9 packs, 2-9 packs, and a total of 9 packs in the lower right corner of the label.
Needless to say, at a glance, you can see that this cabinet has 9 packs.
After the package arrives in the waiting area, it seems that 4 pieces are placed in one layer on a pallet, and then superimposed on 16 layers, and the height seems to be similar to the height of 120 large slabs.
In total, there are 7 boards in each package, 112 pieces in 16 layers, and 16 layers of packages with the thickness of paper skins.
That's about the same height as 120 slabs.
When the 16 layers are stacked, the workers wrap the pallet around with a transparent film, and finally tie the straps on the length side.
Then use a forklift to forklift the shelves.
The transparent film seems to be used to prevent moisture, Chen Zhigang focused on it, even if it was rained for a few minutes, it didn't matter.
This information is very important, if on a sunny day, some products can not be covered, and it rains when the goods are opened, there is a few minutes of reaction time, which is enough for the truck driver to deal with it quickly.
Chen Zhigang watched it all the way, and he really felt that it was pleasing to the eye, and everyone was orderly and only did their own links.
As long as your link is right, the following is like a smooth flow.
Chen Zhigang observed that every worker was fully engaged, neither looking left nor right, nor whispering.
That's a lot more dedicated than other companies.
The same is true for other product lines, but it is much longer than the cabinet panels, the longest being 2400mm
After coming out of the workshop, Chen Zhigang came to the hardware warehouse and watched more than a dozen distributors and packers cooperate with the hardware inspection.
Compared with the busy and silent workshop throughout the whole process, the hardware warehouse is a little brisker.
Everyone laughed again.
An eldest sister in her thirties hummed a little song slightly, checking in the hardware shelf.
The package was a girl in her early twenties, who was in charge of six sorters by herself.
She looked at the eldest sister's relaxed appearance, and asked with a smile: "Sister Zhen, I feel that you are now checking in leisurely." ”
Sister Zhen said with a relaxed face: "This Wei is really a genius, in the past, all our hardware was received according to the manufacturer's packaging, some of them have 1,000 in a pack, or thousands of them, every time we need it, either manually calculated, or weighed directly, which is troublesome and inaccurate." ”
On the other side, an eldest sister also echoed: "That is, sometimes the goods are sent out, just a few accessories, and when the construction site requires after-sales, it has to be re-sent, and the freight is all borne by us." ”
Sister Zhen smiled and said, "That's not, I have to pay a few hundred yuan for shipping every month, and I'm worried to death." Now the supplier according to the requirements of Mr. Wei, the hardware is divided into five 500, 200, 100, 50, 20, 10 a package, picking is so easy, like this 30mm self-tapping wire a total of 364 pieces, check 1 200 bags, 1 100 bags, 1 50 bags, 2 10 bags on it. ”
The eldest sister continued to echo: "Mr. Wei explained that as long as there is more than 1, a bag of 10 will be checked, otherwise it will not be wrong to manually check 4 pieces." ”
Sister Zhen nodded, checked the quantity of a kind of hardware, put it in the hardware, and said with emotion: "With hardware like this, as long as you graduate from primary school, you can be competent, how can Mr. Wei's brain be so good, no one thought of the warehouse that has been engaged in for more than ten years in the past." ”
The eldest sister agreed, but she hesitated and said: "It is estimated that this is still related to the quantity, if you only buy tens of thousands, it is estimated that no one will bird you, I heard that this hardware purchase is more than 100 million." ”
The little girl of the packaging chatted and did not stop the work at hand, and after another hardware bag category and quantity were complete, she sealed it with sealing glue, and took a folding carton from the side to open it, sealed the bottom, and placed it on the hardware inspection table.
She smiled and said: "This production reform is too much to our hearts, this package of 1 yuan piecework, I can pack five or six hundred bags in one shift, this monthly salary is more than 10,000 yuan, I have worked for 2 years, and I have not experienced a monthly salary of more than 10,000 yuan." ”
Sister Zhen laughed and said, "Don't talk about you, all of us here have never experienced what it's like to have a monthly salary of more than 10,000 yuan." ”
The eldest sister also nodded, and said with a smile: "It turns out that the senior warehouse keeper has a salary of about 4,500, and the supervisor seems to be 6,500 yuan. ”
"yes, yes."
Everyone chimed in.
After Chen Zhigang came out of the hardware warehouse, his face was full of emotion, and it could be seen from a small distributor in the hardware warehouse that Hutao Group almost achieved rain and dew in the distribution of interests.
Maybe some bosses feel stupid, and if they pick the door a little more, won't they make more profits?
But it seems that these bosses have forgotten what the purpose of business is?
The purpose of business is to achieve common prosperity with employees.
So as to enter the world of Datong, so that the old can be supported, the young can be taught, and they will not have to worry about food and clothing.
After returning to the team office, Chen Zhigang retrieved the driving memo prepared by the company from the computer.
See that all the precautions for the driving process are marked.
He looked impressed.
Water City, Guangdong Province to Cangjiang City, Qiong Province, driving memo.
Departure time: 21:00 on September 24
Driving distance: 435 kilometers from Shuishi to Xu County, the departure is expected to take 6 hours, and the average speed is 72 kilometers per hour
Est. Arrival: 3:00
Note: During the process, it passes through the three major service areas of Yang, Mao and Zhan, with an interval of about 100 kilometers.
After arriving in Xu County, go to Wengang, the 3:00-4:00 period of cargo ships contracted by the company can carry 12 ten-meter tokas.
Cargo ship number: Qiong A: 518518, contact: Boss Li, contact number: 158****8888
Load as you go, load and go.
Note: The contracted freighter belongs to the Haishi Yinggang warehouse, after the arrival of the convoy, all the elderly over 60 years old, women with children, can board the ship for free, the amount of 50 people.
Wengang - British Harbor is 16 nautical miles, and the estimated journey time is 1 hour and 30 minutes.
Estimated departure time: 03:30
Estimated time of arrival: 05:00
05:30 You can get out of the city.
Note 1: It is 178 kilometers from Haishi to Cangjiang City, and it takes 3 hours and 15 minutes to travel on the east route. The journey takes 2 hours and 30 minutes on the western route. It takes 3 hours and 30 minutes to travel on the middle route.
Note 2: Please pay attention to the congestion of the line during peak hours, sometimes the most time-consuming road, but also the fastest road.
The team is expected to arrive at the project before 09:00 on September 25.
After reading the driving memo, Chen Zhigang felt that he was going to lose his job, and he still needed to study what routes in the future.
Just follow the memo and open it without a brain.
Then he looked at the motorcade's return memo.
Looking at the above plan, generally after the goods arrive at the project, there are two options, one is to unload the goods in the warehouse of the munitions warehouse, and the other is to unload the goods at the project site.
The unloading time between the two is almost the same, at most half an hour.
Then you can have a delicious meal in the canteen of the quartermaster warehouse, and go back to the dormitory to wash up.
Departing at 15:00 pm on the 25th, it is expected to arrive at Haishi Yinggang at 18:00, depart at 18:30, and arrive at Wengang at 20:00.
Then at 20:30, we will depart back to Hutao Industrial Park, Shuishui City, and the return journey is expected to arrive in 5 hours at the earliest, because there is no goods.
On the 26th, you can return to the office around 1:30 a.m. to rest.
On the 26th, you can rest all day, and if there is an urgent task, or nearby transportation, etc., it will be arranged in the afternoon.
On the 27th, it was also loaded at 17:00, departed at 21:00, and then made a round trip.
It is equivalent to working for 2 days and resting for 1 day, so you can take the baby well and accompany your family.
This is much better than going out on a trip in the past and not seeing anyone for ten days and half a month.
The convoy now has 42 vehicles, with Chen Zhigang's first squad having 18 vehicles, and the second and third squads each having 12 vehicles.
This time, the shipment is 9 units, and the other 9 units are estimated to have to wait for a while.
Because according to the rules, after the first team shipped, the second team was responsible for the second day, and the third team was responsible for the third day.
Unless there are not enough vehicles, the vehicles of other teams are mobilized to join.
Or there are other urgent tasks, otherwise they will be rounded down at this time.
On the day of the 23rd, Chen Zhigang carefully watched the company's business, production, fleet, driving tasks, etc. several times inside and outside the workshop.
A follow-up work plan was determined.
In the afternoon, he summoned the other members of the team, a total of 42 people, to the conference room and exchanged information with them about the morning's summary.
Early in the morning of the 24th, the team of 8 tocas drove to the car dealership that cooperated with the company and began routine inspection.
A series of work such as gas, refueling, overhaul and so on.
At 16:00 in the afternoon, return to the delivery platform of the workshop and wait for loading.
18:00
After eating, the night shift began to load.
Because it is sent up one by one, in fact, the loading speed is very fast, and it takes less than 1 hour, and the goods of the 8 tocas are all stacked neatly.
After that, the tarp is covered by the truck driver.
The most troublesome thing was the toka loaded with 8 forklifts, because each forklift needed to be secured with steel cables.
So it took 1 and a half hours to complete.
20:45
Nine ten-meter totrucks were ready to go on the delivery platform, and Su Yufei, general manager of the industrial park, made a brief speech.
Then, according to the rules of Guangdong Province, 2 bottles of red wine worth 888 yuan were prepared.
At 8:58 a.m., two bottles of red wine were smashed on the bumper of the leading car!
Chen Zhigang led the team to set off under an order.