Zhuhe Machinery Co., Ltd., formerly known as the state-owned Zhuhe No. 1 Machinery Factory, is one of the first batch of enterprises to order a complete set of micro-industrial processing solutions in Zhengxin.

The reason why Zhengxin's micro-book, which has not yet been verified by the market, is mainly because the procurement and supply department of Zhuhe Machinery is really fed up with the after-sales method of Eagle Country Kleck Company.

At present, the company's main business is oil downhole products, such as salvage drum bits and other petroleum tools. However, with the cooling of the oil industry in recent years, the number of new oil fields has decreased sharply, and the company is also actively expanding other businesses.

After all, the company has a factory area of more than 80,000 square meters, and more than 1,000 skilled workers need to be fed.

In order to solve the problem of the survival of the factory, Zhuhe Company has also done some international OEM in the past two years.

OEM, you never know what kind of customers are coming and what kind of needs customers have.

It is because of this that the company spent a lot of money to purchase a number of CK series CNC machine tools and machining centers of Kleck Company the year before last.

There are a total of 18 machines in this batch, covering all aspects of turning, boring and milling, as well as surface grinding and wire walking.

At the time of purchase, the machines were worth a total of $24 million. However, after these two years of use, the wear and tear of tools, software upgrades, technical support, and replacement of damaged parts have been ...... One by one, the cost of writing down one by one exceeded six million!

This cost makes Liu Yunhe, the general manager of Zhuhe Company, feel ...... I probably can't use it anymore!

It's too expensive!

Take the tool magazine as an example, a set of 45 kinds of tools in a set of IK turning machining center, and if one of them is broken, the entire small unit has to be replaced with 15 tools. That's more than 10,000 dollars!

Not to mention the frequent system updates of the IK series.

If you don't update, people tell you that the fault caused by you not updating is not repaired. Update, eighteen machine tools down that is another hundred thousand.

In more than two years, it has been updated four times!

And the infuriating thing is that after every update, the technician below will definitely report with a bitter face that some functions of the machine are blocked and locked.

It can be said that none of these eighteen machine tools cannot be processed - some parts that require high precision cannot be processed.

However, the value created by these 18 machine tools for Zhuhe Company in the past two years is really limited - the profits from the parts processed by these machine tools are not enough for the cost of maintenance and upgrading.

So this time I visited Zhengxin's industrial base and learned that Zhengxin's micro-book series of machine tools came off the assembly line, Liu Yunhe immediately made a decision: the eighteen IK in the factory are sold second-hand!

The first production area of Zhuhe Company.

Sixteen machine tools of different models have been assembled, and under the guidance of Zhengxin's technical team, the workers have been trained in operation.

At present, the training on the operation of the 5-axis machining center is being carried out.

Seeing that the whole body is like a pure black machine tool with electroplating treatment, in the very rhythmic beep, a group of Zhengxin technical team casually set up a complex structure of the processing out, the surrounding workers were amazed.

Liu Yunhe, the general manager of Zhuhe Company, was in tears when he saw the tool magazine setting of the five-axis machining center.

"Malegobi! IK has been pit on Lao Tzu for more than two years!"

IK's machining center tool magazines are all precision cutter heads, and there is no related supporting roughing equipment. It doesn't seem like much, but it's a thing that can't be pitted anymore.

For example, in the manufacture of oil downhole drill bits, although the amount of work involved in the processing of japonica rice is huge, 70% of the overall processing process is rough processing.

However, according to IK's tool magazine settings, all machining needs to use such a set of cutter heads. Doing rough work with precision cutter heads, not to mention slow, the wear is huge, and the probability of knife collapse is unimaginable.

But now, seeing the slotting machine equipped on the basis of 5 automatic grinding machines on the Zhengxin Micro Machining Center, for 1200 mm diameter cemented carbide drills, cutting roughing and roughing grooving with a groove length of 500 mm, loading and unloading can run without barriers, the whole process only takes 80 seconds, Liu Yunhe finally knows how big he used to be!

Reducing costs can also significantly extend the accuracy life of the tool magazine. This is the correct way to open a machining center!

Not only that, in order to improve the efficiency of tool use for products involving complex contours, the micro-machining center is also equipped with a corresponding precision contour processing machine.

For example, the grinding spindle uses double grinding wheels.

This contour machining system, which exists independently of the tool magazine, is designed with two spindles and can be quickly raised and lowered vertically. The grinding wheel pack with a diameter of 350 and a speed of 3000 rpm enables high-speed grinding, with a wheel width of only a few millimeters, which is completely designed for contouring. After the coarse grinding is completed, the fine grinding wheel is quickly in place, and the high-speed machining of the precision drill profile can be completed in one clamping.

The coarse grinding adopts a large electroplated diamond grinding wheel, which can complete the removal work with a large margin. The rest of the grinding is done by smaller resin diamond grinding wheels. For many specific contours, tools are not even used at all!

With this account alone, Liu Yunhe can't imagine how much money he will save.

Seeing Liu Yunhe burst into tears, Liu Yunfeng, the vice president of the company and Liu Yunhe's younger brother, patted him on the shoulder.

"Brother, with this set of machine tools, our factory will not have to worry about taking on big work in the future! Last month, weren't we afraid that the machine tool would not wear out, and pushed a single order of Henan? I will contact Party A now to see if we can get the list back!"

Liu Yunhe wiped his tears and looked at his younger brother, who was not enlightened: "It's not promising!fuck, Lao Tzu has such awesome equipment now, and he still needs to pick up that piece of mosquito meat?"

"Brother, what are you going to do?"

In the face of his younger brother's inquiry, Liu Yunhe directly called the marketing manager next to him: "Go, contact several other machinery factories, let's make an application with the district and hold a machinery manufacturing industry exhibition! Fuck, do it bigger, now that we have the ability, of course we have to do things that we didn't dare to do before and couldn't do!"

……

Without exception.

In the first time after receiving the Zhengxin micro-machine tool, the inflated mentality spread in the user group of Zhengxin.

After seeing the excellent performance of the micro series of machine tools, all enterprises realized that this set of products will bring them lower processing costs and greater production capacity.

Zhuhe Company, Fuzhou Tianyu Machinery, Jinmen Zhiyuan Company, Mujiang North Group......

Driven by interests, this part of the people at the top of the domestic processing field invariably set their sights on the international!